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Home >> Volkswagen >> 2017 >> Beetle S, 2D Convertible >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> 2.0L - Generic Scan Tool - Engine Code: CPPA (Convertible) [Transmission DTC Tables & Diagnostic Procedures] >> St Generic Scan Tool >> Diagnosis And Testing >> Diagnostic Procedures >> Fuel Pump Control Module - J538- / Transfer Fuel Pump - G6-, TESTING
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Fuel Pump Control Module - J538- / Transfer Fuel Pump - G6-, TESTING

Function

The Engine Control Module -J623- tells the Fuel Pump Control Module -J538- the demand needed for fuel volume and pressure and activates the Transfer Fuel Pump -G6-. The Transfer Fuel Pump -G6- transfers fuel to the rest of the fuel system, where it is monitored by the Engine Control Module -J623- through sensors, and controlled through regulators and/or metering valves.

Special tools and workshop equipment required 

Test requirements

Test Procedure

NOTE:

When the door is opened or the Ignition is turned to the ON position the fuel pump is activated for 2 seconds to build up the pressure in the fuel system.

Step Procedure Result / Action to Take
1
  • PERFORM: Preliminary Check to verify the customers complaint. Refer to .
-- Was Complaint verified?
-- YES: -- NO:
  • GATHER more information from customer about the complaint.
  • IGNITION: ON.
  • LISTEN: Transfer Fuel Pump -G6- should be heard running for 2 sec.
  • SPECIFIED VALUE: Transfer Fuel Pump ON for 2 sec.
  • IGNITION: OFF.
-- Was Value obtained?
-- YES: -- NO:
  • DISCONNECT: Fuel Pump Control Module -J538-.
  • IGNITION: ON.
  • CHECK: Fuel Pump Control Module -J538- harness connector terminals 1 to 6 for voltage.
  • SPECIFIED VALUE: Battery voltage.
  • IGNITION: OFF.
-- Was Value obtained?
-- YES: -- NO:
  • RECONNECT: Fuel Pump Control Module -J538-.
  • DISCONNECT: Transfer Fuel Pump -G6-.
  • CRANK: Engine.
  • CHECK: Transfer Fuel Pump -G6- harness connector terminals 1 to 5 for voltage while engine is cranking.
  • IGNITION: OFF
  • SPECIFIED VALUE: 7 - 11 V.
-- Was Value obtained?
-- YES: -- NO:
  • DISCONNECT: Fuel Pump Control Module -J538-.
  • CHECK: Transfer Fuel Pump -G6- harness connector terminal 1 to Fuel Pump Control Module -J538- harness connector terminal BL/RT for resistance.
  • CHECK: Transfer Fuel Pump -G6- harness connector terminal 5 to Fuel Pump Control Module -J538- harness connector terminal SW for resistance.
  • SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained?
-- YES: -- NO:
  • REMOVE: Engine Control Module -J623-. Refer to the appropriate repair information.
  • CHECK: Fuel Pump Control Module -J538- harness connector terminal 2 to Engine Control Module -J623- harness connector T91 / 9 for resistance.
  • SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Was Value obtained?
-- YES:
  • REPLACE: Fuel Pump Control Module -J538-. Refer to the appropriate repair information.
  • PERFORM: Road Test to verify repair.
  • FAULT DOES NOT RETURN:
  • Generate readiness code. Refer to .
  • FAULT DOES RETURN:
  • No malfunction is detected in the wiring.
  • REPLACE: Engine Control Module -J623-. Refer to appropriate repair information.
  • GO TO: Step 7 Fuel Pump Control Module - J538- / Transfer Fuel Pump - G6-, TESTING => 7 .
-- NO:
  • Final Procedure 
  • Perform a road test to verify repair.
  • Do any DTC's return:
-- YES:
  • Check the DTC memory. Refer to .
  • Perform the diagnostic procedure for that DTC.
-- NO:
  • Repair is complete. Generate readiness code. Refer to .
  • Return vehicle to Customer.