Engine, Supporting In Installation Position

Special tools and workshop equipment required 

• Engine Support - Movable Joint:T40093/4  (quantity: 2) from the Engine Support - Supplement Kit:T40093A 
• Engine Support - Mount:T40093/5  (quantity: 2) from the Engine Support - Supplement Kit:T40093A 
• Engine Support - Basic Set - Square Pipe:T40091/1  (quantity: 2) from the Engine Support - Basic Set:T40091 
• Engine Support - Basic Set - Rail with Holes:T40091/2  (quantity: 1) from the Engine Support - Basic Set:T40091 
• Engine Support - Basic Set - Movable Joint:T40091/3  (quantity: 2) from the Engine Support - Basic Set:T40091 
• Square Pipe with Two Bolts (quantity: 1) from the Engine Support Bridge:10-222A 
• Engine Support Bridge - Spindle:10-222A/11  or Engine Support - Bracket w/Spindle and Hook:10-222A 10  from the Engine Support Bridge:10-222A  (quantity: 2)
• Engine Support - Adapter:10-222A /31 A-1  (quantity: 1)
• Engine Support - Adapter:10-222A /31 A-2  (quantity: 1)
• Engine Support Bridge - Engine Support 28:10-222A/28  (quantity: 2)
• Engine Support Bridge - Engine Support 28-1:10-222A/28-1  (quantity: 2)
• Engine Support Bridge - Special Hook (2 pc.):10-222A/20  (quantity: 1)
• Torque Wrench 1331 5-50Nm:VAG1331 

Tools, Preparing

Fig 1: Identifying Measurements

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If the adapter for the :10-222A  does not have the hole indicated by the -arrow-, it must be added.

• Dimension -a- = 225 mm.
• Hole diameter = 12.5 mm

Procedure 

-- Remove the exhaust system bracket from the subframe -arrows-.

Fig 2: Identifying Exhaust System Bracket (Suspended Mount) Bolts

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-- Remove the bolt -1-.

Fig 3: Assembly Mounts Tightening Sequence

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-- Then remove the bolts -2 and 3-.

-- Remove the pendulum support -4-.

-- Remove the plenum chamber cover. Refer to PLENUM CHAMBER COVER, REMOVING AND INSTALLING .

-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .

-- Remove the air filter housing. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING .

-- Remove the battery and the battery tray. Refer to BATTERY TRAY, REMOVING AND INSTALLING .

-- Remove the bolts -arrows- for the lock carrier retaining bracket on the left and right sides

Fig 4: Identifying Bolts

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-- Remove the lower mounts on the :10-222A/28  and replace with the :10-222A/28-1  .

Fig 5: Identifying Engine Support Bridge Engine Support

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-- Remove the bolts -arrows- for securing the engine support bridge on the lock carrier from the :10-222A/28-1  .

-- Use the bolts from the :10-222A/28-1  for attaching the :10-222A/28  . Do not use the bolts for the retaining bracket.

Fig 6: Identifying Bolts

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Tightening Specification 

-- A second technician is needed when positioning the :10-222A  on the vehicle to keep the Engine Support Bridge from tipping.

Engine Support Bridge, Mounting as Follows for Supporting Engine/Transmission Assembly

-- First slide the :T40091/3  onto the Square Pipe of the :10-222A  .

Fig 7: Identifying Engine Support Bridge

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• The bolts for the :T40091/3  point in the direction of travel -as shown-.

-- Connect the :10-222A/31-1  and :10-222A/31-2  with the :10-222A  -as shown-, but do not tighten them yet.

-- Mount the :10-222A  on the suspension strut towers and have a second technician hold it to prevent it from tipping.

-- Slide the : T40091/1  on the left and right through the :10-222A/28  from the front.

Fig 8: Identifying Engine Support Bridge

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-- Before connecting to the rear of the :10-222A  , slide an :T40093/4  onto each and attach to the :10-222A  .

-- Slide the :T40091/2  through an :T40093/4  and position both :T40093/5  .

Fig 9: Identifying Rail With Holes, Moveable Joint

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Guide the :T40091/2  through the second :T40093/4  .

-- Insert the locking pin -1- into the :T40091/2  -as shown- and secure with cotter pins.

-- Tighten all threaded connections on the Engine Support Bridge hand-tight. Adjust the height of the Engine Support Bridge parallel over the :10-222A/28  while doing so.

-- Insert the :10-222A/11  -as shown-, connect them to the engine/transmission assembly and lightly pretension it, but do not lift.