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Selector Mechanism, Removing And Installing: Installing

NOTE:

Lubricate the bearing areas and the sliding surfaces. Grease allocation.

-- Install the selector relay lever and cable retainer -arrow 2- all the way into the gearshift cover.

-- Install the clip -arrow 1- and make sure it is locked into place.

Fig 1: Identifying Screwdriver To Pry Selector Cable Retainer Out Of Plastic Relay Lever
GWWN34-10886Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert a screwdriver -A- between the bushing -B- and the selector relay lever.

Fig 2: Identifying Direction To Press On Cable Retainer
GWWN34-10902Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Fig 3: Identifying Sequence To Release Retainers -A- For Shift And Selector Cables -B-
GWWA34-0592Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the safety mechanism all the way forward in direction of -arrow 1- and lock it in direction of -arrow 2-.

-- Remove the cable -B- from the cable retainer -A-.

Install the Gearshift Mechanism. 

Install in reverse order of removal. Note the following:

Fig 4: Allocation Of Cable Retainers
GWWN34-10747Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

These holes have different diameters.

Cable Retainer For: Dimension "a"
-1- Shift cable to gearshift lever 8.5 mm
-2- selector cable to selector relay lever 10 mm
Fig 5: Identifying Transmission Shift Lever Components
GWWA34-10858Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Gearshift Lever
  2. Clip
  3. The selector relay lever fits into the sliding rail on the transmission selector lever via the sliding shoe -arrow-.
Fig 6: Identifying Installation Of Transmission Shift Lever
GWWA34-0513Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- When positioning the transmission shift lever, make sure the tooth gap -arrow A- is placed over the missing selector shaft teeth -arrow B-.

Fig 7: Identifying Relay Lever Shaft Lubrication Area
GWWN34-11790Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Fig 8: Identifying Transmission Shift Lever Guide Rail Lubrication Area
GWWN34-11791Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Replace the gasket on the gearshift housing.

-- Align the shift housing so that is it parallel to the body.

-- Install the gearshift housing.

-- Route the cables -1- from the gearshift mechanism -2- to the transmission as follows: 

Fig 9: Identifying Cables Routed From Selector Mechanism To Transmission
GWWA34-0610Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The heat shield from above is shown in the magnified view.

A clip -A- holds the cables and heat shield to each other in place.

Fig 10: Identifying Clip That Holds Cables In Place To Heat Shield
GWWN34-11247Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Mount the cable bracket on the transmission and tighten the bolts -2- and nuts -1-.

Fig 11: Locating Bracket Nuts And Bolts
GWWA34-10669Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

These holes have different diameters.

-- Apply a small amount of Grease on the pin -arrow- on the gearshift lever -1-.

Fig 12: Identifying Lock Washer -1- And Pin -Arrow- On Transmission Shift Lever -2-
GWWN34-11116Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure the shift cable with new lock washers -1- to the gearshift lever -2-.

-- Install the selector cable into the cable retainer on the selector relay lever.

-- Install center console mounting bracket and center console. Refer to Center Console .

-- Replace the clamp -arrow-.

Fig 13: Identifying Clamp
GWWN34-11973Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Adjust the gearshift mechanism. Refer to SELECTOR MECHANISM, ADJUSTING .

-- Install the boot with the selector knob and, if necessary, the noise insulation. Refer to GEARSHIFT KNOB, REMOVING AND INSTALLING .

-- Install the heat shield under the gearshift mechanism.

Install the Golf, Golf Wagon heat shield. Refer to Molding/Trim/Extensions/Trim Panels .

Heat Shield, Installing. Golf Gabriolet, CC, Passat and Scirocco. Refer to Molding/Trim/Extensions/Trim Panels .

-- Assemble the exhaust system free of tension. Refer to [For engine(s) CCTA, CBFA] Exhaust System, Emission Controls .

-- Install the air filter housing.

-- Refer to [For engine(s) CCTA, CBFA] Air Filter Housing .

-- Install the battery tray, battery and the battery cover. Refer to [For engine(s) CNNA, CCTA, CBFA] Battery, Starter, Generator, Cruise ControlBattery, Starter, Generator, Cruise Control .

Tightening Specifications