Shift Forks, Servicing

Special tools and workshop equipment required

CAUTION:

This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure.

Mandatory Replacement Parts

Fig 1: Gear And Selector Segments

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Dimension -a-

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Dimension -a- = 75 mm

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-- Secure shift fork in vise with protective jaws -B-.

-- Pry off the lock washer -A- in the direction of -arrow-.

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-- Press the lock washer in the groove in the shift segment using a socket wrench

NOTE:

The shift segment must still rotate easily after the lock washer is installed.

A - 10 mm socket wrench

B - Protective Jaws

Fig 2: Shift Forks

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NOTE:

Be careful not to bend the shift forks when removing and installing the angular contact ball bearing.

Fig 3: Inner And Outer Race

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The bearing inner race must engage with outer race.

Fig 4: Ball Bearing Recess

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The recess in the : 3290/1 point to the ball bearing.