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Home >> Volkswagen >> 2015 >> Jetta Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 25 (Engine System Assembly (Service Information - CPLA, CPPA, CPKA, CPRA)) >> 10 Engine Assembly >> Engine, Removing And Installing >> Engine, Installing >> Procedure
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Engine, Installing: Procedure

WARNING: This page is about a different variant/trim than selected.
NOTE:

Replace the bolts that were tightened with an additional turn.

Replace the self-locking nuts and bolts, gaskets, seals and O-rings.

The hose connections as well as air duct pipes and hoses must be free of oil and grease before installing.

Secure all hose connections with hose clamps that match the ones used in series production.

During installation, all cable ties must be installed at the same location.

-- Install the intermediate plate. Refer to the figure below;.

GWWN13-10562Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If the alignment sleeves -A- for centering the engine and transmission are missing inside the cylinder block, then install the sleeves.

GWWA34-10477Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If no needle bearing is installed in the crankshaft, install the needle bearing. Refer to CRANKSHAFT NEEDLE BEARING, REPLACING .

-- Attach the transmission to the engine.

-- Install the starter. Refer to STARTER .

-- Guide the engine/transmission assembly into the body.

-- First install the bolts -1- for the engine mount all the way by hand.

GWWN10-10768Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Then install the bolts -2- for the transmission mount all the way by hand.

GWWN10-10764Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Only tighten the bolts to the final specification when installing the subframe mount. Refer to OVERVIEW - SUBFRAME MOUNT .

Depending on the transmission there can be two or three bolts installed.

-- Remove the :T10359A  from the engine.

-- Install the drive axles. Refer to DRIVE AXLE . .

-- Install the A/C compressor. Refer to A/C COMPRESSOR .

-- Install the ribbed belt. Refer to RIBBED BELT, REMOVING AND INSTALLING .

-- Adjust the subframe mount. Refer to SUBFRAME MOUNT, ADJUSTING .

-- Install the battery tray. Refer to BATTERY .

-- Electrical connections and routing. Refer to CONTROL MODULES . and the Appropriate Wiring Diagram.

-- Re-install the secondary air lines and connect them with the Secondary Air Injection Pump Motor -V101- and the Secondary Air Injection Solenoid Valve -N112-. Refer to SECONDARY AIR SYSTEM .

-- Install the air filter housing. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING .

-- Check the oil level. Refer to Procedure Descriptions; Engine Oil Level, Checking.

-- Attach the coolant hoses with a connector coupling to the heater core for the heater.

-- Fill with coolant. Refer to COOLANT, DRAINING AND FILLING - Filling .

NOTE:

Do not reuse used coolant.

-- Install the front wheel housing liners. Refer to WHEEL HOUSING LINER .

-- After replacing the engine, adapt the chain length and select 01 - Chain Length Adaptation Diagnosis  in Guided Functions  . Refer to Vehicle Diagnostic Tester.

-- The adaptation values in the engine control module must be adapted after replacing the engine. To do so, turn on the ignition and select the following menu items on the Vehicle Diagnostic Tester:

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