Overview - Intake Manifold: Notes

Fig 1: Exploded View Of Intake Manifold Components

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Seal
- Always replace after removing.
Alignment Pin
Bolt
- 8 Nm
Seal
- Always replace after removing.
Bolt
- Tightening specification and sequence. Refer to Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence .
Bracket
- For intake manifold
Bolt
- Tightening specification and sequence. Refer to Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence .
Bolt
- Tightening specification and sequence. Refer to Intake Manifold with Charge Air Cooler - Tightening Specification and Sequence .
- Always replace after removing.
Alignment Pin
Bolt
- 8 Nm
Intake Manifold with Charge Air Cooler
- The intake manifold with charge air cooler are one unit.
- Removing and installing. Refer to INTAKE MANIFOLD, REMOVING AND INSTALLING .
Bolt
- Tightening specification and sequence. Refer to Intake Manifold with Charge Air Cooler - Tightening Specification and Sequence .
- Always replace after removing.
Charge Air Temperature Sensor after Charge Air Cooler -G811-
- 22 Nm
- Removing and installing. Refer to Charge Air Temperature Sensor in Front Of Charge Air Cooler -G810- /Charge Air Temperature Sensor after Charge Air Cooler -G811-, REMOVING AND INSTALLING .
Seal
- Always replace after removing.
Connection
- For the Throttle Valve Control Module -J338-
Intake Air Temperature Sensor -G42-
- 22 Nm
- Removing and installing. Refer to Charge Air Temperature Sensor in Front Of Charge Air Cooler -G810- /Charge Air Temperature Sensor after Charge Air Cooler -G811-, REMOVING AND INSTALLING .
Bolt
- 10 Nm
Coolant Pipe
Bolt
- 10 Nm
Coolant Pipe
O-rings
- Always replace after removing.
Throttle Valve Control Module -J338-
- With Throttle Position Sensor -G69-
- Removing and installing. Refer to Throttle Valve Control Module -J338-, REMOVING AND INSTALLING .
O-ring
- Always replace after removing.
Air Duct Pipe
Bolt
- 8 Nm
Bracket
- For the Throttle Valve Control Module -J338-
Bolt
- Tightening specification and sequence. Refer to Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence .
Bolt
- Tightening specification and sequence. Refer to Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence .