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Home >> Volkswagen >> 2014 >> Passat S, 2.5L Eng VIN P, Standard Trans >> Repair and Diagnosis (Single Page) >> Engine Performance >> Engine Control Systems >> 2.5L - Generic Scan Tool - Engine Code(S): CBTA & CBUA >> St Generic Scan Tool >> Diagnosis And Testing >> Diagnostic Procedures >> Secondary Air Injection Sensor 1, Checking >> Test Procedure
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Test Procedure

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK 

Start diagnosis

-- Remove the engine cover with air filter. Refer to the Repair Information.

Checking voltage

-- Disconnect the Secondary Air Injection Sensor 1 -G609- electrical harness connector.

-- Switch the ignition ON.

-- Using a multimeter, check the Secondary Air Injection Sensor 1 -G609- electrical harness connector using the chart below.

Secondary Air Injection Sensor 1 -G609- electrical harness connector terminals: Specified value:
1 to Battery Positive Battery Voltage
3 to Ground near 5 V
4 to ECM pin T60/55 1.5 Ω Max.

-- Switch the ignition OFF.

If the specified values were obtained:

-- Replace the Secondary Air Injection Sensor 1 -G609-.

If the specified value was Not obtained:

Checking wiring connections

-- Remove the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

-- Using a multimeter, check the Secondary Air Injection Sensor 1 -G609- electrical harness connector terminals to the Engine Control Module (ECM) -J623- electrical harness connector T60 terminals for an open circuit. Refer to Wiring Diagrams for pin locations.

Secondary Air Injection Sensor 1 -G609- electrical harness connector terminals: Engine Control Module (ECM) -J623- electrical connector T60 terminals:
1 13
3 44
4 55

Specified value: 1.5 Ω Max.

If the specified value was Not obtained:

-- Check the wiring for an open, high resistance or short to ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring:

-- Replace the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

-- Install the engine cover with air filter. Refer to the Repair Information.