Shift Forks

Special tools and workshop equipment required 

• Thrust Plate VW402
• Punch VW411
• Tube Trans. Drive Shaft VW426
• Thrust Pad 16.5/28 mm Diameter VW431
• Kukko Extractor 18.5-23.5 mm 21/3
• Kukko Support 22/1

Fig 1: Identifying Selector Rods & Shift Forks

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Insulation Mat
   • Can be removed and installed by hand.
2. Selector Shaft with Selector Fork, for 1st and 2nd Gear
3. Selector Shaft with Selector Fork, for 3rd and 4th Gear
4. Selector Shaft with Selector Fork, for 5th and 6th Gear
   • On some transmissions, is also for the reverse gear selector fork bearing.
5. Reverse Gear Selector Fork
   • On the selector shaft for the reverse gear selector fork, refer to Figure.
   • From transmission manufacture date 6 March 2006, the ball sleeve -6- has been omitted.
   • Sliding omission
   • Reverse gear selector fork is adapted.
   • If the selector shaft for the reverse gear selector fork is deleted, the bearing on the selector shaft for the 5th and 6th gear selector fork, refer to Figure.
   • Reverse gear selector fork differentiation, refer to Fig 2.
6. Ball Sleeve
   • Removing, refer to Fig 3.
   • Installing, refer to Fig 4.
   • From transmission manufacture date 6 March 2006, the ball sleeve has been omitted.
   • Sliding omission.

Fig 2: Identifying Reverse Gear Shift Fork Differentiation

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 3: Identifying Internal Puller & Support

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - Internal puller 18 to 23 mm, for example, Kukko Extractor 18.5-23.5 mm 21/3

B - Counter support, for example, Kukko Support 22/1

Fig 4: Identifying Tool Assembly To Press-In Reverse Gear Selector Fork Ball Sleeve

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.