Bevel Box: Installing

Install in reverse order of removal. Note the following:

• Grease the splines on the transmission differential with Lubricating Grease - G 000 100-.
• Slide on bevel box completely on the transmission, while doing this, join splines of input shaft/bevel box centrally with differential.

With proper tooth position and central guiding, bevel box slips up to stop against the transmission.

Install and tighten the bolts -arrows- for the bevel box on the upper part of the transmission.

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Install and tighten the bolts -arrows- for the bevel box on the lower part of the transmission.

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Attach the bevel box transmission support to the engine. Follow the tightening sequence when installing the bolts -arrow 1- and -arrow 2-.

Courtesy of VOLKSWAGEN UNITED STATES, INC.

The illustration of the bolt head can vary from the original.

Fill the bevel box with gear oil. Refer to GEAR OIL IN BEVEL BOX, FILLING .

Install the right drive axle. Refer to REMOVAL AND INSTALLATION

If equipped, install the right drive axle heat shield on the bevel box -arrows-.

Courtesy of VOLKSWAGEN UNITED STATES, INC.

If removed earlier, install the coolant hoses -1 and 2- for the auxiliary heater.

Courtesy of VOLKSWAGEN UNITED STATES, INC.

While doing this do not open the heating system. Refer to the appropriate Service Information

Fasten driveshaft with flexible disc to bevel box flange -arrows-.

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Attach the pendulum support to the transmission. Refer to DESCRIPTION AND OPERATION .

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Install the noise insulation under the engine/transmission assembly. Refer to NOISE INSULATION OVERVIEW .