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Front Flexible Disc, Removing And Installing

Short Description 

Remove and install the front flexible disc only when the driveshaft is removed.

Special tools and workshop equipment required 

Removing 

NOTE:

A twin-pillar lifting platform should be used when working on the driveshaft.

Mark the position of all the parts to each other before removing them. Install in the same position otherwise the imbalance will be excessive and the bearings could get damaged causing rumbling noises.

Do not bend the driveshaft, only store and move when fully extended.

-- Remove the driveshaft. Refer to DRIVESHAFT, REMOVING AND INSTALLING .

-- Lay the driveshaft down fully extended.

The following figure shows it installed.

Remove the front flexible disc from the driveshaft -arrows-.

Fig 1: Removing Front Flexible Disc From Driveshaft
GWWN39-10629Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Counterhold using Counterhold - Kit - Multiple Use T10172 when loosening and tightening the bolts.

Fig 2: Counterholding Rear Final Drive To Loosen And Tighten Driveshaft
GWWN37-10410Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Installing 

Install in reverse order of removal. Note the following:

NOTE:

Sealing rings in driveshaft flanges -arrow- must not be damaged when removing and installing.

Fig 3: Identifying Sealing Rings In Driveshaft Flanges
GWWV39-1366Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Replace the driveshaft if it is damaged.

Do not tilt the driveshaft. Push it horizontally onto the centering pins.

Install all driveshaft parts marked in relation to each other in same position when reinstalling.

-- Attach the flexible disc to the driveshaft using new bolts. Tightening specifications. Refer to OVERVIEW - DRIVESHAFT .

Flexible Disc and Heat Shield Installed Position

-- Install the driveshaft. Refer to DRIVESHAFT, REMOVING AND INSTALLING .