Selector Mechanism, From 11.06

WARNING: This page is about a different car, the 2011 Volkswagen CC, 2010 Volkswagen CC, and 2009 Volkswagen CC. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Thrust Block T10083

Disassembling

-- Remove the shift mechanism. Refer to SHIFT MECHANISM

-- Bend the taps -arrows- on the shift mechanism base plate down with a screwdriver and remove the base plate (the tabs in the front area of the base plate are not shown).

Fig 1: Bending Tabs On Shift Mechanism Base Plate

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the seal from the shift housing.

-- Remove shift cable and selector cable from the selector housing. Refer to SHIFT LEVER AND HOUSING, FROM 11.06 .

-- Raise the upper spring leg -A- over the selector bracket tab.

-- Using a screwdriver, press the bearing shell notches -arrows- in the direction of the shift lever guide bearing; break the notches if necessary.

Fig 2: Pressing Bearing Shell Notches

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-- Pry out the bearing shell -A- with the shift lever guide and remove the shift lever -B- from the shift housing.

-- Then, press the bearing shell off the shift lever guide and remove.

Fig 3: Pressing Bearing Shell Off Shift Lever Guide Bearing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Observe the guides -A- in subsequent steps.
They must not break off.

-- Raise the lower leg -arrow 1- of the spring as far as the shoulder on the selector bracket.

-- Now, raise the shift lever guide up as far as the stop and remove ball studs from selector bracket -arrow 2-.

Fig 4: Observing Guides In Subsequent Steps

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-- Turn the shift lever in the -direction of arrow 1-.

Fig 5: Identifying Shift Lever Turned -Direction Of Arrow 1- To Place Pins In Shift Housing Opening

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The pins -arrow 2- must be in the shift housing opening.

-- Move the shift lever guide and the shift lever in the -direction of arrow 3-.

Assembling

CAUTION:

The lower leg of the spring (-arrow 1 - in the upper illustration) can spring down uncontrolled from the selector bracket shoulder during subsequent handling.

-- Carefully press the spring leg down from the selector bracket shoulder.

The spring sides then twist "diagonally" with a loud noise.

-- Turn both springs to the right and release the tension on the legs -A and B-.

The legs -A and B- must face in the opposite direction.

Fig 6: Inserting Spring Side From Above Into Guide & Pulling Spring Side Down And Inserting It Near Guide
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-- Insert the shift lever guide and the shift lever in the shift housing.

Fig 7: Identifying Pins Located In Shift Housing Opening

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The pins -arrow 1- are still located in the shift housing opening.

-- Turn the shift lever guide in the -direction of arrow 2- until the ball head pin -A- is above the opening in the shift housing.

-- Install the shift housing with shift lever guide into the large depression -arrow- in the thrust block T10083.

Fig 8: Placing Selector Housing With Shift Lever Guide In Larger Depression On Pressing Support T10083

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The shift lever guide must project out of the shift housing as far as the stop.

Fig 9: Inserting Spring Side From Above Into Guide & Pulling Spring Side Down And Inserting It Near Guide
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-- Insert the spring leg -A- from above into the guide.

-- Pull the spring leg -B- down and insert it near the guide (in direction of ball head).

NOTE:

The selector bracket is only partially shown to provide a better illustration.

-- Carefully remove the shift housing with the shift lever guide from the thrust block T10083.

-- Move the selector bracket all the way to the rear (opposite mounting holes for shift and selector cable) -arrow 1-.

Fig 10: Moving Selector Bracket Back As Far As Stop & Pressing Ball Head Pins Into Selector Bracket

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Lubricate the ball head pins.

-- Press the ball head pins into the selector bracket -arrow 2-.

The guides -A- and the tabs -B- must not be damaged.

-- Install the shift housing with shift lever guide into the large depression -arrow- in the thrust block T10083.

Fig 11: Placing Selector Housing With Shift Lever Guide In Larger Depression On Pressing Support T10083

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The shift lever guide must project out of the selector housing as far as the stop.

Fig 12: Raising Upper Side Of Spring Over Selector Bracket Pins & Using New Bearing Shell
Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Raise the upper leg of the spring -A- over the selector bracket pins.

Use a new bearing shell -B-.

-- Lubricate bearing shells and the shift lever guide bearing.

-- Press the bearing shell onto the shift lever guide bearing as far as the stop.

-- Remove the shift mechanism from the thrust block T10083.

-- Press the bearing shell into the shift housing -arrows-.

All four retaining tabs must engage.

-- Insert the lower leg -C- of the spring into the guide.

-- Raise the upper leg of the spring -A- over the selector bracket tab into the guide.

-- Install the shift lever, shift cable, selector cable and base plate. Refer to SHIFT LEVER AND HOUSING, FROM 11.06 .

-- Install the shift mechanism. Refer to SHIFT MECHANISM .