Transmission, Assembly: Notes

Press the new grooved ball bearing -item 16- in INPUT SHAFT OVERVIEW onto the input shaft.

-- Install the support bridgeT10323 as illustrated.

Fig 1: Mount T10323 As Illustrated

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-- Install the input shaft together and the 5th and 6th gear selector shaft with selector rod into the clutch housing.

Fig 2: Installing Input Shaft Together And Selector Rod For 5Th And 6Th Gears Into Clutch Housing

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Turn the spindle on the support bridgeT10323 and lift the input shaft -1- to dimension -a-.

-a- = 15 mm

-- Install the left stub shaft to the differential -A- ; this way the differential can be raised in the following work steps.

Fig 3: Attach Left Stub Shaft To Differential

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-- Install the differential.

A second technician is needed to perform the following work.

-- Lift the differential in the -direction of the arrow- (2nd technician).

-- First place the 1st and 2nd gear input shaft -1- with the selector shaft with selector rod -2- in the bearing seat and then move it toward the input shaft -3-.

-- Lift the 1st and 2nd gear output shaft on the gear -arrow A- and swing it toward the input shaft (2nd technician).

Fig 4: Lift 1St And 2Nd Gear Output Shaft On Gear Wheel And Swing It Toward Input Shaft

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-- Guide the reverse gear output shaft -1- under the splines on the gear -arrow A- and place it in the bearing seat -arrow B-.

Turn the spindle on the support bridgeT10323 and lower the input shaft approximately 10 mm.

Fig 5: Installation Position, 3rd and 4th Gear Selector Rod

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The shorter brace -arrow- points to the clutch housing.

-- Install the 3rd and 4th gear output shaft -2- together with the 3rd and 4th gear selector shift with selector rod -1-.

-- Install the left stub shaft -3- to the differential.

-- Lower the input shaft just enough -A- by turning the spindle on the support bridgeT10323 so that is remains slightly tensioned (lifted approximately 1 m).

Fig 6: Lower Input Shaft

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-- Place the reverse gear selector fork -A- into the reverse gear output shaft slide locking collar.

Fig 7: Place Reverse Gear Switching Rockers Into Reverse Gear Output Shaft Slide Locking Collar

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