Engine, Installing

Engine and transmission mount tightening specifications. Refer to FASTENER TIGHTENING SPECIFICATIONS .

Install in reverse order of removal. Note the following:

CAUTION:

When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Procedure

-- Insert new alignment sleeves for centering the engine and transmission in the cylinder block.

-- Engage the intermediate plate at the sealing flange and slide it onto the alignment sleeves -arrows-.

Fig 1: Identifying Intermediate Plate Alignment Bushings

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Grease the input shaft splines lightly with grease for clutch plate splines G 000 100.

-- Inspect and install the clutch and clutch mechanism. Refer to [For transmission(s) 02Q] Clutch .

-- Make sure there is enough clearance to the subframe and radiator when installing the engine and transmission subassembly.

-- Align the engine mount as follows:

There must be a distance of at least 10 mm -a- between the engine mount bracket -2- and right longitudinal member.

Fig 2: Identifying Casting Edge On Engine Support Location
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
The casting edge on the engine mount bracket -2- must be parallel to the engine mount support arm -1-.

-- Install the pendulum support.

NOTE:

Engine and transmission mount tightening specifications. Refer to FASTENER TIGHTENING SPECIFICATIONS .

Electrical connections and routing. Refer to Wiring

-- Install the right and left drive axles. Refer to Removal and Installation .

-- Install the exhaust pipe with catalytic converter. Refer to EXHAUST PIPE WITH CATALYTIC CONVERTERS .

-- Connect the refrigerant lines Description and Operation .

-- Install the driveshaft. Refer to REMOVAL AND INSTALLATION .

-- Install the shift mechanism and adjust if necessary. Refer to SHIFT MECHANISM .

-- Reconnect the hose/line assembly to the clutch slave cylinder. Refer to REMOVAL AND INSTALLATION .

-- Install the noise insulation. Refer to Description and Operation .

-- Install the plenum chamber cover. Refer to Removal and Installation .

-- Install the plenum chamber bulkhead. Refer to Description and Operation .

-- Fill the coolant. Refer to COOLANT, DRAINING AND FILLING .

-- Connect the vehicle diagnostic tester

-- Check all Diagnostic Trouble Code (DTC) memories and erase any faults.

-- Perform a road test.

-- Perform a vehicle system test and correct any faults.

NOTE:

If the DTC memory was erased, the readiness code must be generated again. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

Tightening Specifications