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Home >> Volkswagen >> 2012 >> Routan S >> Repair and Diagnosis >> External Pages >> Different car >> Section 1410 (Brake System - General Information) >> General Procedures >> Component Bleeding >> Brake Caliper
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Brake Caliper

WARNING: This page is about a different car, the 2010 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
NOTE: Do not allow the brake master cylinder reservoir to run dry during the bleeding operation. Keep the brake master cylinder reservoir filled with clean, specified brake fluid. Never reuse the brake fluid that has been drained from the hydraulic system. Damage to the brake system components may occur.
NOTE: Brake fluid is harmful to painted and plastic surfaces. If spilled, wipe up immediately before damage to the painted or plastic surface occurs.
    NOTE: It is not necessary to do a complete brake system bleed if only the disc brake caliper was disconnected.
  1. Remove the brake caliper bleeder screw cap and place a box-end wrench on the bleeder screw. Attach a rubber drain hose to the bleeder screw and submerge the free end of the hose in a container partially filled with clean, specified brake fluid.
  2. Fig 1: Attaching Rubber Drain Hose To Disc Brake Caliper Bleeder Screw
    GF0006694Courtesy of FORD MOTOR CO.
  3. Have an assistant pump the brake pedal and then hold firm pressure on the brake pedal.
  4. Loosen the bleeder screw until a stream of brake fluid comes out. While the assistant maintains pressure on the brake pedal, tighten the bleeder screw.
    • Repeat until clear, bubble-free fluid comes out.
    • Refill the brake master cylinder reservoir as necessary.
  5. Tighten the brake caliper bleeder screw to specification. Refer to Specifications in this service information.
    • Remove the rubber hose and install the bleeder screw cap.