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Home >> Volkswagen >> 2012 >> Routan S >> Repair and Diagnosis >> External Pages >> Different car >> Section 1332 (Power Transfer Unit (PTU)) >> In-Vehicle Repair >> Output Flange >> Installation
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Output Flange: Installation

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the PTU  rear output shaft flange to engage the spline as previously marked. Install the PTU  rear output shaft flange.
  2. NOTE: Do not overtighten the pinion nut. Refer to for the rotational torque previously recorded with a Nm (in-lb) torque wrench. Overtightening the pinion nut will damage the collapsible spacer.
    NOTE: If the rotational torque is less than specification, tighten the drive pinion nut in small increments until it is within specification. Do not tighten the drive pinion nut more than 3 Nm (27 lb-in) or the collapsible spacer will be damaged. If the rotation torque is higher than specification, the collapsible spacer has been compressed too far and a new collapsible spacer must be installed.
    Fig 1: Identifying Drive Pinion Flange Holding Fixture And Pinion Nut
    G06098387Courtesy of FORD MOTOR CO.
  3. Using the Drive Pinion Flange Holding Fixture, install a new pinion nut.
  4. Install the driveshaft. For additional information, refer to DRIVESHAFT .