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Home >> Volkswagen >> 2012 >> Routan S >> Repair and Diagnosis >> External Pages >> Different car >> Section 1248 (Manual Transaxle) >> In-Vehicle Repair >> Transaxle Rear Support Insulator >> Installation
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Transaxle Rear Support Insulator: Installation

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the transaxle rear support insulator.
  2. Install the 2 upper transaxle rear support insulator-to-frame bolts.
    • Tighten to 63 Nm (46 lb-ft).
    NOTE: If one or both of the mount studs are removed or come out, do not reinstall the old stud(s). Install a new stud(s). Make sure the studs are properly seated in the case, even if they were not replaced.
  3. Install the 2 transaxle rear support insulator nuts and the transaxle rear support insulator bolt.
    • Tighten to 80 Nm (59 lb-ft).
  4. Install the clutch hydraulic tube into the plastic retainer.
    Fig 1: Locating Clutch Hydraulic Tube Into Plastic Retainer
    G06275891Courtesy of FORD MOTOR CO.
  5. Install the clutch hydraulic tube spring clip. Push upward on the clutch tube to attach it to the bracket.
    Fig 2: Locating Clutch Hydraulic Tube Spring Clip
    G06275889Courtesy of FORD MOTOR CO.
  6. Remove the Engine Support Bar.
    Fig 3: Identifying Engine Support Bar
    G06261966Courtesy of FORD MOTOR CO.
  7. Position the PDB  in place. Connect the 2 electrical connectors.
    Fig 4: Identifying PDB Electrical Connector
    G06275894Courtesy of FORD MOTOR CO.
  8. Push the PDB downward to clip the pushpin. Install the 2 PDB  bolts and the lower nut.
    Fig 5: Locating Power Distribution Box Bolts
    G06275886Courtesy of FORD MOTOR CO.
  9. Install the battery tray and battery. For additional information, refer to BATTERY AND BATTERY TRAY, ALL OTHER VEHICLES .
  10. Install the 2 lower transaxle rear support insulator-to-frame bolts.
    • Tighten to 63 Nm (46 lb-ft).
    Fig 6: Locating Lower Transaxle Rear Support Insulator-To-Frame Bolts
    G06275885Courtesy of FORD MOTOR CO.
  11. Install the splash shield and the 7 splash shield bolts.
    • Tighten to 9 Nm (80 lb-in).
    Fig 7: Locating Splash Shield Bolts
    G06257240Courtesy of FORD MOTOR CO.