LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 2012 >> Passat TDI SEL >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> 2.0L - Diesel Fuel Injection - Engine Code: CKRA >> 23 Diesel Fuel Injection >> Description And Operation >> Diesel Direct Fuel Injection System Overview
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Diesel Direct Fuel Injection System Overview

WARNING:
  • Follow the guidelines for a clean working environment when working on the fuel system. Refer to CLEAN WORKING CONDITIONS .
  • Always follow these rules before and during work.
  • If the fuel system components between the fuel tank and high-pressure fuel pump were removed or replaced, the fuel system must be filled in order to bleed it. Refer to FUEL SYSTEM, FILLING AND BLEEDING . (Never allow the high-pressure pump to run dry).

The control module for the diesel direct fuel injection system is equipped with a Diagnostic Trouble Code (DTC) memory. Before and after repairs or adjustments, the DTC memory must be checked. Refer to the Vehicle Diagnosis Tester.

Fig 1: Identifying Diesel Direct Fuel Injection System Overview
GWWN23-10272Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Fuel Tank
  2. Fuel Filter
  3. Not Equipped
  4. Filter
  5. Fuel Temperature Sensor -g81-
  6. High-Pressure Pump
  7. Fuel Metering Valve -N290-
    • Must not be removed.
  8. Fuel Pressure Regulator Valve -N276-
  9. Fuel Rail (High-Pressure Reservoir)
  10. Fuel Pressure Sensor -G247-
  11. Check Valve
    • Can be replaced complete only with the fuel return lines.
    • The engine must run at idle for approximately two minutes after replacing to bleed the fuel system.
  12. Fuel Injector