Service Position: Notes

WARNING: This page is about a different car, the 2011 Volkswagen CC, 2010 Volkswagen CC, and 2009 Volkswagen CC. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Guide rod T10093
Torque wrench V.A.G 1331
Torque wrench V.A.G 1332
Adapter T10467

Service Position, Implementing

Perform the following:

Unlocking the pressure hose on vehicles with a charge air cooler

-- Open the clamp -1- in -direction of arrow a-.

Fig 1: Identifying Opened Clamp & Detached Pressure Hose From Coupling

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-- Remove the pressure hose -2- from the coupling -3- in -direction of arrow b-.

Fig 2: Identifying Guide Rod T10093

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-- Remove the front bumper cover through January 2011. Refer to FRONT BUMPER THROUGH JANUARY 2011 .

-- Remove the front bumper cover from January 2011. Refer to FRONT BUMPER FROM JANUARY 2011

-- Remove the bolts -3- at the left and right longitudinal members.

-- Screw in the special tool guide pinsT10093 on the left and right longitudinal members.

-- Remove the left and right bolts -2- from on top of the lock carrier -1-.

-- Lock carrier -1- can be pulled about 10 cm (4 in.) forward in -the direction of the arrow- onto the special tool guide pinsT10093.

Be careful of the wires on the lock carrier. Disconnect the connectors if necessary.

-- Install the adapter T10467 on the left and right side between the bumper carrier and the longitudinal member.

Service Position, Resetting

NOTE:

The adaptive cruise control (ACC) must be calibrated after the lock carrier is installed for vehicles with adaptive cruise control.

Fig 3: Identifying Guide Rod T10093

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Perform the following:

-- Remove the adapterT10467 on the left and right side between the bumper carrier and longitudinal member.

-- Push the lock carrier and its attachments -1- in -the direction of the arrow- onto the guide rodsT10093 on the longitudinal member.

-- Install the bolts -3- and -2-.

-- Align the lock carrier and its attachments -1- on the longitudinal members and between the fenders.

-- On vehicles with charge air cooler, lock the pressure hoses. Refer to CONNECTING PRESSURE HOSE

Bolt tightening specification, refer to LOCK CARRIER ASSEMBLY OVERVIEW .

-- Information and procedure for vehicles with Adaptive-Cruise-Control (ACC) are found under: [For transmission(s) 02E, 02Q, 09M] [For engine(s) CNNA, BLV, CCTA, CBFA] Removal and Installation

Installation is in the reverse order of removal, noting the following:

NOTE:

Make sure the charge air cooler pressure hoses are secure

Hoses and lines must not be pinched.