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Shift Mechanism, Adjusting: Notes

Special tools and workshop equipment required 

NOTE:

The following is important to make sure the shift adjustment is correct:

The shift mechanism operating and transfer elements must work properly.

The shift mechanism must move freely.

The transmission, clutch and clutch mechanism must also be in proper working condition.

-- Pull the locking mechanism on the cable retainers for the shift and selector cables all the way forward in the -direction of arrow 1- and then lock it to the left in the -direction of arrow 2-.

Fig 1: Identifying Locking Mechanism On Shift Cable And Selector Cable
GWWN34-1857Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Hold the gear shift shaft secure as follows:

Fig 2: Identifying Selector Shaft Pressed Down & Turned Right Angle Piece
GWWN34-0881Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the gear shift shaft in the -direction of arrow 1-.

-- While pressing the gear shift shaft down, rotate the locking pin -A- in the -direction of arrow 2- upward and simultaneously press it in until it engages in the gear shift shaft.

-- Remove the shift knob, boot and cover. Refer to SHIFT KNOB, BOOT AND COVER .

Hold the shift lever secure as follows:

-- Move the shift lever into neutral.

-- Install the connecting pin T10027 A through hole -A- and into hole -B-.

Fig 3: Identifying Connecting Pin T10027A Guided Through Hole And Into Hole
GWWN34-10814Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Now, turn the locking mechanism on the shift and selector cable retainers toward the right as far as the stop in the -direction of the arrow-.

Fig 4: Identifying Locking Mechanism On Shift Cable And Selector Cable
GWWN34-1858Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The spring will push the locking mechanism into the starting position.

-- Turn the locking pin -A- back into the starting position in the -direction of the arrow-.

Fig 5: Identifying Installation Of Oil Drain Plug
GWWN34-0884Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The locking pin -A- must be pressed out of the gear shift unit as far as the stop and it must face toward the rear.

Fig 6: Identifying Air Filter Housing And Mechanism From Shift Cable
GWWN34-10734Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the connecting pin T10027 A out of the holes -A and B-.

Fig 7: Identifying Connecting Pin T10027A Guided Through Hole And Into Hole
GWWN34-10814Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the shift knob, boot and cover. Refer to SHIFT KNOB, BOOT AND COVER .

-- Make sure the shift lever moves easily.