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Oxygen Sensor Regulation Behind Catalytic Converter, Checking

NOTE:

Vehicle must be raised before the electrical connector for the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- is accessible.

When servicing terminals 3 and 4 in the electrical harness connector of the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-, use only gold-plated terminals.

Special Tools And Workshop Equipment Required 

Test Requirements 

Test Procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK 

NOTE:

If an O2 sensor heater code is also set, perform the test for the O2 heater first.

Start Diagnosis 

-- Connect scan tool.

-- Start the engine and let it run at idle.

-- Select "Diagnostic mode 6: Check test results of components that are not continuously monitored".

-- Select "Test-ID 02: Oxygen sensor monitoring behind catalytic converter".

-- Select following Test-IDs.

-- Check the specified values at idle.

Test-ID   Specified value
    min. max.
1 Rich to lean sensor barrier voltage - 0.6241 V
2 Lean to rich sensor barrier voltage - 0.6241 V
7 Minimum voltage at sensor for test cycle - 0.450 V
8 Maximum voltage at sensor for test cycle 0.450 V -
129 Sensor voltage lean 0 0.6241 V
130 Sensor voltage rich 0.6241 V 1.2998 V
131 Deceleration test 0 V 0.1599 V

If the specified values were obtained: 

-- Switch ignition OFF. Fault is not active at this time. Check for poor connections, loose terminals and harness check.

If the specified values were Not obtained: 

-- Remove the right vehicle floor cover -arrows-.

Fig 1: Identifying Right Vehicle Floor Cover
GWWA10-1663Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Checking primary voltage

-- Disconnect the brown Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- electrical harness connector -arrow-.

Fig 2: Disconnecting Connector For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130
GWWA26-10132Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Switch the ignition ON.

-- Using a multimeter, check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- electrical harness connector terminals 3 to 4 for voltage.

Fig 3: Checking Component Terminals 3 To 4 For Voltage
GWWN24-0731Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Specified value: 0.400 to 0.500 Volts 

-- Switch the ignition OFF.

If the specified value was obtained: 

-- Replace the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) - G130- Refer to the appropriate Service Information.

If the specified value was Not obtained: 

Checking wiring

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to the appropriate Service Information.

-- Using a multimeter, check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) - G130- electrical harness connector terminals to the Motronic Engine Control Module (ECM) -J623- electrical harness connector terminals for an open circuit according to the wiring diagram.

Fig 4: 4-Pin Electrical Harness Connector & Terminals
GWWN24-1641Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Heated Oxygen Sensor (HO2S) -G39- electrical harness connector terminal Motronic Engine Control Module (ECM) -J623- electrical connector T94 terminal or test box socket
3 34
4 62

Specified value: 1.5 Ω Max. 

If the specified value was Not obtained: 

-- Check the wiring for an open, high resistance or short to ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If the specified value was obtained: 

-- Replace the Motronic Engine Control Module (ECM) -J623-. Refer to the appropriate Service Information.

-- Install the right vehicle floor cover -arrows-.

Fig 5: Identifying Right Vehicle Floor Cover
GWWA10-1663Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Final Procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .