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Oxygen Sensor Regulation Before Catalytic Converter, Checking

NOTE:

Use only gold-plated terminals when servicing terminals in the electrical harness connector of the Heated Oxygen Sensor (HO2S) -G39-.

Special Tools And Workshop Equipment Required 

Test Requirements 

Test Procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK 

NOTE:

If an O2 sensor heater code is also set, perform the test for the O2 heater first.

Start Diagnosis 

-- Connect scan tool.

-- Start the engine and let it run at idle.

-- Select "Diagnostic mode 6: Check test results of components that are not continuously monitored".

-- Select "Test-ID 01: Oxygen sensor monitoring before catalytic converter".

-- Select "Test-ID 131: Dynamic test".

-- Check the specified values at idle.

Dynamic test Specified value
  min. max.
Normal operation 0.350 -
Reduced threshold upon suspicion of malfunction in catalytic converter 0.399 -

If the specified value was obtained: 

-- Switch the ignition OFF. Fault is not active at this time. Check for poor connections, loose terminals and harness check.

If the specified value was Not obtained: 

Checking primary voltage

-- Disconnect the Heated Oxygen Sensor (HO2S) -G39- electrical harness connector -1-.

Fig 1: Identifying Heated Oxygen Sensor (HO2S) G39 Electrical Harness Connector
GWWM24-0425Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Using a multimeter, check the Heated Oxygen Sensor (HO2S) -G39- electrical harness connector -1- terminals 1 to 2 for voltage.

Fig 2: Identifying 6-Pin Electrical Harness Connector & Terminals
GWWM24-0435Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Specified value: 0.400 to 0.500 Volts 

If the specified value was obtained: 

-- Replace the Heated Oxygen Sensor (HO2S) -G39- Refer to the appropriate Service Information.

If the specified value was Not obtained: 

Checking wiring

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to the appropriate Service Information.

-- Using a multimeter, check the Heated Oxygen Sensor (HO2S) -G39- electrical harness connector terminals to the Motronic Engine Control Module (ECM) -J623- electrical harness connector T94 terminals for an open circuit.

Fig 3: Identifying 6-Pin Electrical Harness Connector & Terminals
GWWM24-0435Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Heated Oxygen Sensor (HO2S) -G39- electrical harness connector terminals Motronic Engine Control Module (ECM) -J623- electrical connector T94 terminals or test box sockets
1 78
2 79
5 56
6 57

Specified value: 1.5 Ω Max. 

If the specified value was Not obtained: 

-- Check the wiring for an open, high resistance or short to ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring: 

-- Replace the Motronic Engine Control Module (ECM) -J623-. Refer to the appropriate Service Information.

Final Procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .