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Oxygen Sensor Regulation Behind Catalytic Converter, Checking

NOTE:

Vehicle must be raised before the electrical connector for the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- is accessible.

When servicing terminals 3 and 4 in the electrical harness connector of the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-, use only gold-plated terminals.

Special tools and workshop equipment required 

Test requirements 

Test procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK 

Start diagnosis 

-- Connect scan tool.

-- Start the engine and let it run at idle.

-- Select "Diagnostic mode 6: Check test results of components that are not continuously monitored".

-- Select Monitor-ID $03: Oxygen sensor monitoring before catalytic converter.

-- Check the values at idle and compare to the Monitor-ID $03 tables. Refer to DIAGNOSTIC MODE 06 - READ TEST RESULTS FOR SPECIFIC DIAGNOSTIC FUNCTIONS => Monitor-ID $03: Oxygen Sensor Monitor Bank 1 - Sensor 3 .

If the specified value was obtained:

-- Turn the ignition OFF. Fault is not active at this time. Check for poor connections, loose terminals and harness check.

If the specified value was Not obtained:

-- Remove the right vehicle floor cover -arrows-.

Fig 1: Identifying Right Vehicle Floor Cover
GWWA10-1663Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Checking primary voltage 

-- Disconnect the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- electrical harness connector -arrow-.

Fig 2: Identifying Connector For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130
GWWA26-10132Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Switch the ignition ON.

-- Using a multimeter, check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- electrical harness connector terminals 3 to 4 for voltage.

Fig 3: Identifying Check Of Component Terminals 3 To 4 For Voltage
GWWN24-0731Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Specified value: 0.400 to 0.500 Volts

-- Switch the ignition OFF.

If the specified values were obtained:

-- Replace the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) - G130-. Refer to the Repair Information.

If the specified value was Not obtained:

Checking wiring 

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

-- Using a multimeter, check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) - G130- electrical harness connector terminals to the Engine Control Module (ECM) -J623- electrical harness connector T94 terminals for an open circuit according to the chart below.

Fig 4: Identifying 4-Pin Electrical Harness Connector & Terminals
GWWN24-1641Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Heated Oxygen Sensor (HO2S) -G130- electrical harness connector terminal Engine Control Module (ECM) -J623- electrical connector T94 terminal or test box socket
3 33
4 84

Specified value: 1.5 Ω Max.

If the specified value was Not obtained:

-- Check the wiring for an open, high resistance or short to ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and the voltage was NOT present:

-- Replace the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

-- Install the right vehicle floor cover -arrows-.

Fig 5: Identifying Right Vehicle Floor Cover
GWWA10-1663Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Final procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .