Oxygen Sensor Regulation In Center Three Way Catalytic Converter, Checking

Special tools and workshop equipment required 

• Multimeter.
• Wiring diagram.

Test requirements 

• Fuse 21 in Fuse Panel B is OK.
• Engine Control Module (ECM) -J623- fuses OK.
• Battery voltage at least 12.5 volts.
• All electrical consumers such as, lights and rear window defroster, switched off.
• Vehicles with automatic transmission, shift selector lever into position "P" or "N".
• A/C switched off.
• Ground connections between engine/transmission/chassis OK.
• Ignition switched off.

Test procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Start diagnosis 

-- Connect scan tool.

-- Start the engine and let it run at idle.

-- Select "Diagnostic mode 6: Check test results of components that are not continuously monitored".

-- Select Monitor-ID $02: Oxygen sensor monitoring before catalytic converter.

-- Check the values at idle and compare to the Monitor-ID $02 tables. Refer to DIAGNOSTIC MODE 06 - READ TEST RESULTS FOR SPECIFIC DIAGNOSTIC FUNCTIONS => Monitor-ID $02: Oxygen Sensor Monitor Bank 1- Sensor 2 .

If the specified value was obtained:

-- Turn the ignition OFF. Fault is not active at this time. Check for poor connections, loose terminals and harness check.

If the specified value was Not obtained:

Checking primary voltage 

-- Disconnect the Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G465- electrical harness connector.

-- Switch the ignition ON.

-- Using a multimeter, check the Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G465- electrical harness connector terminals 3 to 4 for voltage.

Specified value: 0.400 to 0.500 Volts

-- Switch the ignition OFF.

If the specified value was obtained:

-- Replace the Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G465-. Refer to the Repair Information.

If the specified value was Not obtained:

Checking wiring 

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

-- Using a multimeter, check the Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G465- electrical harness connector terminals to the Engine Control Module (ECM) -J623- electrical harness connector T94 terminals for resistance.

Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G465- electrical harness connector terminals	Engine Control Module (ECM) -J623- electrical connector T94 terminals or test box sockets
3	34
4	62

Specified value: 1.5 Ω Max.

If the specified value was Not obtained:

-- Check the wiring for an open, high resistance, short circuit to each other, Battery positive or Ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring:

-- Erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .

-- Perform a road test to verify active fault.

If the DTC does Not return:

Generate readiness code. Refer to READINESS CODE .

If the DTC does return and no malfunction is detected in the wiring and the voltage supply was OK:

-- Replace the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

-- Assembly is performed in the reverse of the removal.

Final procedures 

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .