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Fuel Pressure Sensor, Checking

Observe all safety precautions: SAFETY PRECAUTIONS 

View clean working conditions: CLEAN WORKING CONDITIONS 

Prior to repair work, perform a preliminary check to verify the condition. Refer to PRELIMINARY CHECK .

Use only gold-plated terminals when servicing any component with gold-plated electrical harness connector terminals.

For wiring diagrams, component locations, and connector views, Refer to the applicable wiring diagram.

WARNING:

The fuel rail and connecting pipes after the high pressure pump, are under extremely high pressure! When working on engine or fuel injection system, fuel pressure must be relieved to residual pressure before opening high pressure components. Never attempt to open a fuel connection with the engine running. Refer to the Service information for the proper procedure.

Special tools and workshop equipment required 

Test requirements 

Test procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK 

Start diagnosis 

-- Remove the engine cover. Refer to the Repair information.

Checking voltage 

-- Disconnect the Fuel Pressure Sensor -G247- electrical harness connector.

-- Switch the ignition On.

-- Using a multimeter, check the Fuel Pressure Sensor -G247- view electrical harness connector terminals for voltage.

Fuel Pressure Sensor -G247- electrical harness connector terminals Specified value
1 to Battery Positive Battery Voltage
2 to Ground 4.6 - 5.8 Volts
3 to Ground Near 5 Volts

-- Switch the ignition Off.

If the specified value was obtained:

-- Replace the Fuel Pressure Sensor -G247- : Refer to the Repair information.

If the specified value was Not obtained:

Checking wiring connections 

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to the Repair information.

-- Using a multimeter, check the Fuel Pressure Sensor -G247- electrical harness connector terminals to the Motronic Engine Control Module (ECM) -J623- electrical harness connector T60 terminals for an open circuit according to the wiring diagram.

Fuel Pressure Sensor -G247- electrical harness connector terminals Motronic Engine Control Module (ECM) -J623- electrical connector T60 terminals or test box socket
1 54
2 40
3 10

Specified value: 1.5 Ω Max.

If the specified value was Not obtained:

-- Check the wiring for an open, high resistance or short to ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If the specified value was obtained:

-- Replace the Motronic Engine Control Module (ECM) -J623-. Refer to the Repair information.

-- Install the engine cover. Refer to the Repair information.

Final procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .