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Variable Intake Manifold Runner Motor, Checking

Special tools and workshop equipment required 

Test requirements 

Test procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Start diagnosis 

Procedure 

-- Remove the front engine cover -arrows-.

Fig 1: Identifying Front Engine Cover
GWWA10-10153Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Checking voltage supply 

-- Disconnect the Variable Intake Manifold Runner Motor -V183- electrical harness connector -3-.

Fig 2: Component Location Front On Engine
GWWA15-10056Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Switch the ignition on.

-- Using a Multimeter --, check the Variable Intake Manifold Runner Motor -V183- electrical harness connector for voltage.

Fig 3: 3-Pin Electrical Harness Connector & Terminals
GWWN24-1648Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Variable Intake Manifold Runner Motor -V183- electrical harness connector terminal Engine Control Module (ECM) -J623- electrical harness connector T60 terminal or test box socket
2 6

Switch the ignition off.

If the specified values are obtained:

-- Replace the Variable Intake Manifold Runner Motor -V183-.

If specified values are not obtained:

Checking wiring 

If the manufacturers test box is being used. Perform the following step.

-- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to ENGINE CONTROL MODULE, REPLACING .

-- Using a multimeter --, check the Variable Intake Manifold Runner Motor -V183- electrical harness connector terminals to the Engine Control Module (ECM) -J623- electrical harness connector T60 terminals for an open circuit.

Variable Intake Manifold Runner Motor -V183- electrical harness connector Engine Control Module (ECM) -J623- electrical harness connector T60 terminals or test box socket
1 63
2 49
3 40

Specified value: 1.5 Ω Max.

If the specification was not obtained:

-- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

-- Erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .

-- Perform a road test to verify repair.

If the DTC does not return:

Repair complete, Generate readiness code. Refer to READINESS CODE .

-- End diagnosis.

If the DTC does return and no malfunction is detected in the wiring and the voltage supply was OK:

-- Replace the Motronic Engine Control Module (ECM) -J623-. Refer to ENGINE CONTROL MODULE, REPLACING .

-- Assembly is performed in the reverse of the removal.

Final procedures 

After repair work, the following work steps must be performed in the mentioned sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .