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Low Fuel Pressure Sensor, Checking

The following procedure requires a test drive. Observe all safety precautions. Refer to SAFETY PRECAUTIONS .

Special tools and workshop equipment required 

Test requirements 

Test procedure 

-- Observe safety precautions. Refer to SAFETY PRECAUTIONS 

-- Observe Clean Working Conditions. Refer to CLEAN WORKING CONDITIONS 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Checking voltage 

-- Disconnect the electrical harness connector from the Low Fuel Pressure Sensor -G410-.

-- Switch the ignition ON.

-- Using a multimeter, check the electrical harness connector for voltage.

Fig 1: Identifying 3-Pin Electrical Harness Connector & Terminals
GWWN24-1648Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Harness connector Terminal Specified value
1 to Battery Positive (+) Battery voltage
2 to ground Near 5 V
3 to ground Near 5 V

-- Switch the ignition OFF.

If specified value was obtained:

-- Replace the Low Fuel Pressure Sensor -G410-

If the specified value was not obtained:

Checking wiring connections 

If the manufacturers test box is being used. Perform the following step.

-- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

-- Remove the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

Fig 2: Identifying 3-Pin Electrical Harness Connector & Terminals
GWWN24-1648Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Low Fuel Pressure Sensor -G410- electrical harness connector terminals Engine Control Module (ECM) -J623- electrical connector T60 or T94 terminals
1 14 (T60)
2 15 (T94)
3 37 (T60)

Specified resistance 1.5 Ω max.

If the specification is Not obtained:

-- Check the wiring for an open, high resistance or short circuit to voltage or ground.

-- If necessary, repair the wiring connection.

If no malfunction is detected in the wiring and the voltage supply was Not OK:

-- Replace the Engine Control Module (ECM) -J623-. Refer to the Repair Information.

-- Assembly is performed in the reverse of the removal.

Final procedures 

After repair work, the following work steps must be performed in the mentioned sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .