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Windshield Assembly Overview

Fig 1: Identifying Windshield - Assembly Overview
GWWN64-0311Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Windshield
    • Removing and installing windshield, refer to WINDSHIELD 
  2. Dimension -a- = 4 mm
  3. Sealing lip
    • Due to the narrow gap to edge of roof, damage to the sealing lip cannot be avoided. If the windshield is to be reinstalled, a so-called service sealing lip has been developed.
  4. PUR adhesive sealant
    • Bead cross section: width = 8 mm height = 12 mm (including excess material on the window glass and window flange)
    • Minimum curing time, refer to MINIMUM CURING TIME 
  5. Window adjuster
    • To achieve a uniform gap dimension.
  6. Plenum Chamber Cover
    • Clipped
    • The plenum chamber cover must be pulled off windshield seal by hand only.
    • Plenum Chamber Cover, Removing and Installing, refer to PLENUM CHAMBER COVER 
  7. Binding profile
    • Is a part of the windshield
  8. Drip rail
    • Clipped
    • The water deflector may be removed by hand only.