LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 2009 >> Routan SEL >> Repair and Diagnosis >> Engine Performance >> Ignition System >> 4.0L - Ignition/Glow Plug System - Engine Code: CGVA >> 28 Ignition/Glow Plug System >> Removal And Installation >> Spark Plug >> Installing
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Spark Plug: Installing

Fig 1: Identifying Wiring Harness Electrical Connector, Ignition Coil And Bolt
GWWUS59763Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION: Start each spark plug by hand in order to avoid cross threading and plug damage, use a quality socket with a foam insert.

-- Install the spark plug. Tighten the plug to 27 Nm (20 ft lbs).

-- Install the ignition coil (3) and bolt (2). Tighten the bolt to 8 Nm (71 in lbs).

-- Connect the wiring harness electrical connector (1) to the ignition coil (3).

-- Install the upper intake manifold. Refer to UPPER INTAKE MANIFOLD .

-- Connect the negative battery cable. Refer to BATTERY .