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Home >> Volkswagen >> 2009 >> Routan S >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> 3.8L - Fuel Supply - Engine Code: CGUA >> 20 Fuel Supply >> Removal And Installation >> Fuel Pump Module >> Installing
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Fuel Pump Module: Installing

Fig 1: Lining Fuel Pump Module Mounting Tab To Arrow On Fuel Tank
GWWUS64489Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install a new fuel pump module O-ring into the fuel tank groove.

CAUTION:

The fuel pump module must be installed correctly in order to prevent damage to the fuel pump module.

-- Line up the fuel pump module mounting tab to the arrow on the fuel tank.

Fig 2: Identifying Fuel Pump Lock Ring Wrench 9340 -1- And Fuel Pump Module Lock Ring -2-
GWWUS64485Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the fuel pump module lock ring over the fuel pump module.

-- Install the fuel pump lock ring wrench 9340, and turn the lock ring (2) clockwise until the lock ring (1) is seated and locked to fuel tank.

Fig 3: Identifying Wiring Harness Electrical Connector -1-, Fuel Line Quick Connect Fitting -2- And Fuel Pump Module -3-
GWWUS64481Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Connect the fuel line quick connect fitting (2) to fuel pump module (3).

-- Connect the electrical connector (1) to fuel pump module (3).

-- Install the fuel tank. Refer to FUEL TANK .