Common Specs & Procedure
SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT R134A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front | Twelve-point bolt with ribs is 70 Nm + 90° turn Twelve-point bolt without ribs is 200 Nm + 180° |
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| Rear | 180 Nm + 90° turn | ||
| Battery | 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL | ||
| Brakes | |||
| Bleeding Sequence | BRAKE SYSTEM, BLEEDING WITH BRAKE FILLER/BLEEDER UNIT VAS 5234 OR VAG 1869 | ||
| Disc Brakes | |||
| Front | FS III FRONT BRAKES 15 INCH FN 3 FRONT BRAKES 16 INCH FN 3 FRONT BRAKES |
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| Rear | C 38 REAR BRAKES CII 38 REAR BRAKES 15" CII 41 REAR BRAKES 16" CII 41 REAR BRAKES |
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| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Charging | |||
| Generator | N/A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | RIBBED BELT AND ACCESSORY DRIVE OVERVIEW
for Engine Code(s): AXX, BPY & BWA RIBBED BELT for Engine Code(s): CBFA & CCTA |
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| Belt Routing | See fig. 20 under RIBBED BELT
for Engine Code(s): AXX, BPY & BWA See fig. 26 under RIBBED BELT for Engine Code(s): CBFA & CCTA |
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| Engine Cooling | |||
| General Service Specifications | Refer to the approrpiate FLUID CAPACITY TABLES information. | ||
| Radiator Cap Pressure | 1.4-1.6 Bar | ||
| Thermostat R & I | COOLANT THERMOSTAT HOUSING WITH THERMOSTAT
for Engine Code(s): BPY COOLANT THERMOSTAT for Engine Code(s): CBFA & CCTA |
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| Water Pump R & I | COOLANT PUMP
for Engine Code(s): BPY COOLANT PUMP for Engine Code(s): CBFA & CCTA |
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| Engine Mechanical | |||
| Compression | BPY Engines COMPRESSION, CHECKING CBFA & CCTA Engines COMPRESSION TEST |
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| Oil Pressure | BPY Engines Start the engine and increase the engine speed: The LED must illuminate at 1.2 to 1.6 bar. At 2000 RPM and an oil temperature of 80°C (176°F), the oil pressure must be between 2.7 and 4.5 bar. At higher engine speeds the oil pressure must not exceed 7.0 bar CBFA & CCTA Engines Start the engine and increase the engine speed: The LED must illuminate at 1.2 to 1.6 bar At 2000 RPM and an oil temperature of 80 °C (176 °F), the oil pressure must be between 2.7 and 4.5 bar. At higher engine speeds the oil pressure must not exceed 7.0 bar |
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| Overhaul | 10 ENGINE ASSEMBLY
Engine Code: BPY 10 ENGINE ASSEMBLY Engine Code(s): CBFA & CCTA |
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| Torque | FASTENER TIGHTENING SPECIFICATIONS
Engine Assembly - Engine Code: BPY FASTENER TIGHTENING SPECIFICATIONS Engine Code(s): CBFA & CCTA |
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| Fluid Specifications | See FLUIDS under MAINTENANCE tab. | ||
| Flywheel/Flex Plate Torque | 60 Nm + 90° (1/4) additional turn. | ||
| Fuel System | |||
| Pressure Specification | The fuel injection system is divided into a high pressure side (maximum approximately 120 bar) and a low pressure side (approximately 6 bar). | ||
| Fuel Pressure Test Procedure | FUEL PRESSURE SENSOR -G247-, CHECKING
for Engine Code(s): BPY FUEL PRESSURE SENSOR -G247-, CHECKING for Engine Code(s): CBFA & CCTA |
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| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil-On-Plug | ||
| Ignition Wires (Routing) | Coil-On-Plug | ||
| Spark Plug | SPARK PLUG TECHNICAL DATA
for Engine Code(s): BPY TEST DATA AND SPARK PLUGS for Engine Code(s): CBFA & CCTA |
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| Starting | |||
| Starter | N/A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FRONT SUSPENSION - FASTENER TIGHTENING SPECIFICATIONS REAR SUSPENSION - FASTENER TIGHTENING SPECIFICATIONS |
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| Wheel & Tire | |||
| Wheel Lug Nut Torque | 120 Nm | ||