A/C Compressor Sub-Assembly - Engine Code(S): Bub & CBRA: Notes

Special tools and workshop equipment required 

• Torque wrench V.A.G 1331/ (or 5-50 Nm equivalent)

Fig 1: Identifying A/C Compressor Sub-Assembly

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Ribbed Belt
   • Removing and installing. Refer to [For transmission(s) 0A4, 09G] [For engine(s) BGP, BGQ, CBTA, CBUA] Removal and Installation , [For transmission(s) 02E, 09G, 02Q] [For engine(s) BPY] Removal and Installation , or [For transmission(s) 02E, 09G, 02Q] [For engine(s) CCTA, CBFA] Removal and Installation .
2. Ribbed Belt Pulley - Coolant Pump
3. Tensioning Roller
4. Subassembly Bracket For The Generator and A/C Compressor
   • Number on the sub-assembly bracket 038 903 143 AF.

   Removing 

   -- Loosen A/C compressor, unscrew hex-bolts -9-. Remove A/C compressor from auxiliary component bracket and secure to body with appropriate material (for example, welding wire). Refer to Securing A/C compressor to body .

   -- Remove the screws from the subassembly bracket.

   Follow the tightening sequence when installing. Refer to Sub-assembly bracket tightening sequence .

5. Fitting Bolt
   • 25 Nm
6. Generator
7. Dowel Sleeves
   • Quantity: 2
   • Make sure they fit correctly between the auxiliary component bracket and the A/C compressor.
8. A/C Compressor
   • Removing and installing, refer to A/C COMPRESSOR .
9. Hex Bolts M8 X 100
   • Quantity: 3
   • 25 Nm
10. Fitting Bolt
    • 25 Nm
11. Idler Rollers
    • 40 +/- 4 Nm