Work sequence
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2005 Volkswagen GTI, 2004 Volkswagen Jetta, 2004 Volkswagen GTI, 2003 Volkswagen Jetta, and 2003 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- An assistant is required to help in aligning the exhaust system.
- Align the exhaust system when it is cold.
- Pre-tension the exhaust system forward with the locally manufactured tool.
- Loosen bolts on double clamps, - -.
- Slide exhaust system forward until locally manufactured tool can be inserted through rearmost hole in tunnel bridge - arrow -. Flattened side of locally manufactured tool faces toward exhaust system hanger pins.
- Position new double clamp, as illustrated, approx. 5 mm distance from markings - A - and tighten. Torque setting 40 Nm
NOTE:
- Mark - A - is valid for models with either a manual or an automatic transmission.