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Engine Coolant Temperature Sensor On Radiator, Checking

Special tools and workshop equipment required 

Test requirements 

Fuses in E-box (in plenum chamber, left) must be OK: Refer to SYSTEM WIRING DIAGRAM

Fig 1: Identifying Fuses In E-Box (In Plenum Chamber, Left)
GWWN26-0593Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Ground (GND) connections between engine and chassis must be OK.

Ignition switched off.

Test sequence 

-- Disconnect 2-pin connector from Engine Coolant Temperature (ECT) Sensor (on Radiator) -G83- (arrow).

Fig 2: Disconnecting 2-Pin Connector From Engine Coolant Temperature (ECT) Sensor (On Radiator) -G83-
GWWN24-1675Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Checking resistance 

-- Measure resistance at Engine Coolant Temperature (ECT) Sensor (on Radiator) -G83-.

Fig 3: Measuring Resistance At Engine Coolant Temperature (ECT) Sensor
GWWN23-0370Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Range A displays resistance values for the temperature range of 0 to 50° C, range B displays resistance values for the temperature range of 50 to 100° C.

Fig 4: Identifying Sensor Resistance Graph
GWWN24-0640Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Read-out examples:

If specified value is not obtained:

-- Replace Engine Coolant Temperature (ECT) Sensor (on Radiator) -G83-.

WARNING:
  • The cooling system is under pressure.
  • Danger of scalding when opening!

-- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data.

-- Generate readiness code.

If specified value is obtained:

-- Check wires according to wiring diagram.

Checking wiring 

-- Connect test box to control module wiring harness, connect test box for wiring test.

-- Check wires between test box and 2-pin connector for open circuit according to wiring diagram.

Fig 5: Identifying 2-Pin Harness Connector & Terminals
GWWN24-1000Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Terminal 1+socket 17

Terminal 2+socket 50

Wire resistance: max. 1.5 Ω

-- Also check wires for short circuit to each other, to vehicle Ground (GND) and to B+.

Specified value: ∞ Ω

-- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data.

-- Generate readiness code.

If no malfunctions are detected in the wires and the resistance values are OK:

-- Replace Motronic Engine Control Module (ECM) -J220- ENGINE CONTROL MODULE, REPLACING .