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Update Programming, Engine Control Module (ECM) For Low Load Vibrations (GROUP 01, NO. 09-08)

Publication date: 2009-04-13
Reference number: GROUP 01, NO. 09-08
Supersedes refnos: 2019021, GROUP 01, NO. 08-35

UPDATE PROGRAMMING, ENGINE CONTROL MODULE (ECM) FOR LOW LOAD VIBRATIONS

UPDATE PROGRAMMING, ENGINE CONTROL MODULE (ECM) FOR LOW LOAD VIBRATIONS

TECHNICAL SERVICE BULLETIN

Reference Number(s): GROUP 01, NO. 09-08 (2019021), Date of Issue:  April 13, 2009
VOLKSWAGEN: Touareg, 2006-2007
GROUP: 01 - On-Board Diagnostic
Superceded Bulletin(s): GROUP 01, NO. 08-35, Date of Issue:  December 3, 2008
APPLICABLE MODELS AND YEARS

Model(s) Year Eng. Code Trans. Code VIN Range From VIN Range To
Touareg 2006 - 2007 5.0L (BWF) All All All

CONDITION

01 09 08  Apr. 13, 2009 2019021  Supersedes T. B. Group 01 number 08-35 dated Dec. 3, 2008 to correct service number and labor operation number in Warranty table.

Update Programming, Engine Control Module (ECM) for Low Load Vibrations 

NOTE: DO NOT  diagnose or replace transmission components before performing the update function as explained in this bulletin.

TECHNICAL BACKGROUND

Updated ECM software that addresses:

PRODUCTION SOLUTION

ECM software update completed as of November 29, 2006.

SERVICE

PROCEDURE

Engine Control Module Update - Programming (Flashing) using Software Version Management (SVM) 

Vehicle requirements

  1. Battery MUST have minimum no-load charge of 12.5V (failure to maintain voltage during update process can lead to ECM failure) (use an Volkswagen approved Midtronics/InCharge 940 (INC-940) tester/charger to maintain battery voltage).
  2. VAS 5051: connected to vehicle and to 110V AC Power supply at all times during procedure.
  3. VAS 5052: connected to vehicle with battery voltage requirements met.
  4. Any appliances with high electromagnetic radiation (i.e. mobile phones) switched OFF.

When performing the update programming procedure, ALL DTCs for all systems are erased.

DTCs linked to Guided Fault Finding function tests will be lost. Therefore, always address stored DTCs for Customer concerns unrelated to the update programming procedure first.

NOTE: Non-observance of the following points may lead to ECM failure! VAS 5051 or VAS 5052 must always be connected to the approved power supply at the approved voltages. Under no circumstances should the power supply be interrupted or the diagnostic connector unplugged during the update programming procedure. Any appliances with high electromagnetic radiation (i.e. mobile phones) must be switched OFF.

When using a VAS 5051B or VAS 5052A tester in conjunction with a VAS 5054A wireless transmitter head for a reprogramming procedure, connect a USB cable between the transmitter head and the tester. Failure to do so may lead to errors during the reprogramming procedure. 

Prior to launching VAS-PC application and starting control module update process, confirm tester screen saver and power settings in accordance with Special Tools and Equipment - Service Information Document # VSE-08-18. Failure to do so may result in the tester entering power save mode during data transfer, and subsequent control module failure.

Tip:  The SVM Process must be completed in its entirety so the database receives the update confirmation response. A warranty claim may not be reimbursed if there is no confirmation response to support the claim or action is carried out that is not explicitly stated in the Technical Bulletin.

For further update instructions and troubleshooting, refer to SVM Technical Bulletin Instance 2014603 , in ElsaWeb.

NOTE: An Update Programming procedure (flash) may overwrite any "TUNED" ECM or TCM programming. A "TUNED" ECM or TCM is described as any ECM or TCM altered so as to perform outside the normal parameters and specifications approved by Volkswagen Group of America.

Current Tuned ECM or TCM requirements:  If you encounter a vehicle with a "Tuned" ECM or TCM, your dealership must do the following before performing any procedure that updates ECM or TCM programming:

  • Notify the owner that their ECM or TCM was found to have been tuned.
  • Notify the owner any damage caused by the tuning of the ECM or TCM (including any adverse emissions consequences) will not be covered by Volkswagen Group of America warranties.
  • Obtain the owner's written consent (see attached Control Module Tuning form) for any requested repair under warranty or outside warranty that requires flashing, which will automatically overwrite the "Tuned" program.
WARNING: Radiator Fan(s) may cycle ON high speed during the Update Process! There is a risk that personal injury may result if contact is made with spinning fan blades.

Keep hands and all objects away from Radiator Fan(s) during Update Process!

  • Update the Engine Control Module using the SVM Unit code as listed in the table below:
SOFTWARE INFORMATION

Model Engine Old Control Module Part No. Old Software Version New Control Module Part No. New Software Version (or higher) SVM Unit Code
Touareg 5.0L 070906016AE All 070906016CQ 9805 3004
Touareg 5.0L 070906016BG All 070906016CQ 9805 3004
Touareg 5.0L 070906016BJ All 070906016CQ 9805 3004
Touareg 5.0L 070906016CQ All 070906016CQ 9805 3004

Tip:  The procedure can be found in GFF under Functions/ Component Selection, Software Version Management, Adapting Software.

Once the SVM process is complete,

  • Switch ignition OFF for 30 seconds.
  • After a minimum of 30 seconds, switch ignition ON.
  • Once Update-Programming is complete, it is recommended to use 1001- Compiling Services prompt to clear faults stored in various control modules.
  • Reset readiness code.
  • Ensure attached Control Module Tuning Form has been filled out and signed by your Customer.

Tip:  If the problem still occurs after the update programming is complete, contact technical assistance by selecting the "Technical Assistance" tab in ElsaWeb and follow the instructions to obtain a 6 digit pin.

WARRANTY

WARRANTY INFORMATION

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual (1)
Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To
Touareg 2006 - 2007 5.0L (BWF) All All All
Claim Type: Use applicable Claim Type (1)
SAGA Coding 
Service Number: Damage Code Damage Location (Depends on Service No.) Parts Manufacturer (removed part)
2360 0039 Use applicable when indicated in ElsaWeb (L/R) W W O (2)
Labor Operation (3) : 23602699 = 150 TU
Diagnostic Time (4)
GFF Time expenditure 01500000 = XX TU max. NO
Road Test 01210002 & 01210004 Yes
Technical Diagnosis 0132xxxx = XX TU max. NO
Claim Comment: Input "As per Technical Bulletin 2019021" in comment section of Warranty Claim.
(1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.

(2) Code per warranty vendor code policy.

(3) Labor Time Units (TUs) are subject to change with Elsa updates.

(4) Documentation required per Warranty Policy & Procedures Manual.

REQUIRED PARTS AND TOOLS

No Special Parts required.

REQUIRED TOOLS

Tool Description Tool No: Quantity
VAS Diagnostic Tool 
(with Base CD V.14.00 and the Brand CD V.14.88.00 or higher)		 VAS 5051/5052  1 
Midtronics Battery tester/charger  InCharge 940 (INC-940)  1 

ADDITIONAL INFORMATION

All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. 

Fig 1: Control Module Tuning Form
G06147626
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