Clutch Housing

Special tools and workshop equipment required 

• Punch VW 407
• Drift T 10168
• Thrust Piece T40008
• Kukko Extractor 14.5-18.5 mm 21/2
• Kukko Extractor 23.5-30 mm 21/4
• Kukko Support 22/2

1. Bushing
   • For the selector shaft with selector forks.
   • Replace after removing.
   • Removing, refer to Fig 2.
   • Installing, refer to Fig 3.
2. Shaft for Reverse Gear Selector Fork
   • Mount the reverse gear selector fork on the shaft, refer to Figure.
   • The shaft cannot be removed with workshop tools.
   • A new shaft must be installed when using a new clutch housing. Refer to Fig 6.
   • Bearing on the selector shaft or the 5th and 6th gear selector fork, refer to Figure.
3. Needle Sleeve
   • For the reverse shaft.
   • Replace after removing.
   • Removing, refer to Fig 4.
   • Installing, refer to Fig 5.
4. Alignment Sleeve
   • Quantity: 2
5. Clutch Housing
   • When replacing: adjust the output shaft and differential, refer to ADJUSTMENT OVERVIEW .
6. Input Shaft Seal
   • Removing and installing, refer to INPUT SHAFT SEAL .

     The seal can only be removed using the sleeve 30-21 when the transmission is disassembled.

7. Seal
   • Replacing, refer to RIGHT FLANGE SHAFT AND SEAL .
8. Washer
   • For the differential.
   • Installed position: shoulder on inner diameter faces toward the seal, see item 7 in Fig 1.
9. Outer Race/Tapered Roller Bearing
   • For the differential.
   • Removing and installing, refer to DIFFERENTIAL .
   • When replacing: adjust the differential, refer to DIFFERENTIAL, ADJUSTING .
10. Oil Deflector Ring
    • Installed position: shoulder at the hole points toward the output shaft.
11. Outer Race/Tapered Roller Bearing
    • Output shaft, 1st to 4th gears.
    • Removing and installing, refer to OUTPUT SHAFT, 1ST TO 4TH GEARS .
    • Adjust, if the output shaft for 1st to 4th gear is replaced. Refer to OUTPUT SHAFT, 1ST TO 4TH GEARS, ADJUSTING .
12. Outer Race/Tapered Roller Bearing
    • Output shaft, 5th, 6th and reverse gears.
    • Removing and installing, refer to OUTPUT SHAFT, 5TH, 6TH AND REVERSE GEARS .
    • When replacing: adjust the output shaft for 5th/6th and reverse gear. Refer to OUTPUT SHAFT, 5TH, 6TH AND REVERSE GEARS, ADJUSTING .
13. Washer
    • Output shaft, 5th, 6th and reverse gears.
    • Always 0.65 mm thick.
14. Cylindrical Roller Bearing
    • For the input shaft.
    • Removing and installing, refer to INPUT SHAFT OVERVIEW .
15. Magnet
    • Held in place by the housing joint surface.
16. Cap
    • Not present on all clutch housings.

Removing the Selector Shaft Bushing 

A - Counter-support, for example, Kukko support 22/1

B - Internal puller 14.5 to 18.5 mm, for example, Kukko extractor 14.5-18.5 mm 21/2

Installing the Selector Shaft Bushing, to the Tool Stop 

Removing the Needle Sleeve from the Clutch Housing 

A - Counter-support, for example, Kukko support 22/2

B - Internal puller 23.5 to 30 mm, for example, Kukko extractor 23.5-30 mm 21/4

Installing the Selector Shaft Bushing, to the Tool Stop 

-- While installing, place the thrust washer -B- for the reverse shaft onto the needle sleeve.

Installing the Shaft for the Reverse Gear Selector Fork into the Clutch Housing