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Home >> Volkswagen >> 2006 >> Passat 3.6 4Motion >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Controls, Housing Transmission 09M >> 37 Controls, Housing >> General Information >> Transmission Fluid Level, Checking And Filling
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Transmission Fluid Level, Checking And Filling

Please observe the notes: 

Fig 1: Identifying ATF Level And Temperature
GWWN37-0992Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and workshop equipment required 

Shortening the Pipe on the Adapter for Oil Filling VAS 6262 A: 

-- Shorten the pipe to dimension -a-. This assures that pipe will not touch the bottom of some oil containers.

Fig 2: Identifying Shortening Pipe On Adapter For Oil Filling VAS 6262 A
GWWN34-11768Courtesy of VOLKSWAGEN UNITED STATES, INC.

-a- = 210 mm

NOTE:

Dimension -a- is measured starting from the green surface on the adapter for oil filling -VAS 6262 A-.

-- Make a mark on the pipe, at dimension -a-, and cut the pipe using the pipe cutter -VAS 6056/2-.

Fig 3: Identifying Pipe Cutter -VAS 6056/2- And Direction Of Operation
GWWN34-11769Courtesy of VOLKSWAGEN UNITED STATES, INC.

Use the transmission fluid available as a replacement part.

-- Always replace the seal -arrow- on the plug when checking the fluid level.

Fig 4: Identifying ATF Inspection Plug
GWWN38-0037Courtesy of VOLKSWAGEN UNITED STATES, INC.

Checking 

-- Turn off the engine.

The fluid temperature must not be more than approximately 30 °C (86 °F) at the start of the test.

-- Connect the vehicle diagnostic tester and move through the selections until it is ready for operation. Refer to VEHICLE DIAGNOSIS TESTER, CONNECTING AND SELECTING FUNCTIONS .

-- Press Guided Functions  .

-- Select the vehicle, the transmission and check ATF level  .

-- Press the →  button.

-- Start the engine.

-- Lift the vehicle.

-- Place a drip tray under the transmission.

-- Press the →  button.

If the test temperature shown is: 35 to 45° C (95 to 113°F).

-- Remove the plug and the overflow tube -arrow- from the transmission pan.

Fig 5: Identifying ATF Level Plug
GWWN37-0189Courtesy of VOLKSWAGEN UNITED STATES, INC.

Transmission fluid will flow out of the overflow tube.

Fig 6: Identifying ATF Level And Temperature
GWWN37-0992Courtesy of VOLKSWAGEN UNITED STATES, INC.

If transmission fluid continues to drain out of the hole: 

The fluid does not need to be topped off.

-- Install the plug with new seal and tighten it to 27 Nm. The fluid level test is completed.

If no fluid drips out of the hole: 

-- Fill with transmission fluid.

Filling 

-- Install the adapter for oil filling -VAS 6291/2- -VAS 6262/2- to the transmission pan hand tight with the engine running.

Fig 7: Identifying Oil Filling Adapter VAS 6262/2 Installed
GWWN37-10321Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Shake the fluid bottles before opening.

-- Read the information regarding the pipe before installing the adapter for oil filling -VAS 6262 A- to the fluid container. Refer to "Shortening the Pipe on the Adapter for Oil Filling VAS 6262 A" above.

-- Fill with 1 liter fluid.

-- Install the adapter for oil filling -VAS 6262- to the quick release coupling.

If transmission fluid flows out of the adapter hole: 

The transmission fluid does not need to be topped off.

-- Allow the fluid to drain until it drips.

-- Install the plug with a new seal and tighten it to 27 Nm. The fluid level test is completed.

If transmission fluid does not drip: 

-- Fill with another liter of fluid.

WARNING:

Too little or too much transmission fluid will impair the transmission. If 2 liters are missing, you should check the transmission more closely. There is probably a larger leak.