Shift Mechanism
Removing
Special tools and workshop equipment required
- Torque Wrench (5-50 Nm) V.A.G 1331
-- First, check whether a coded radio is installed. If so, obtain the anti-theft code.
-- Turn off the ignition and disconnect the battery ground cable. Refer to Removal and Installation .
-- Remove the shift knob, boot and noise insulation. Refer to one of the following:
Passat and CC, refer to SHIFT KNOB, BOOT AND NOISE INSULATION .
Eos and GTI from 2006 through 2009:
-- Remove the footwell trim panel from the center console and the ashtray or storage compartment and then remove the center console. Refer to Removal and Installation .
Golf/GTI from 2010:
-- Remove the ashtray or storage compartment and the center console bracket. Refer to Removal and Installation .
-- Remove the center console and then the rear channel footwell vent, if equipped. Refer to Removal and Installation and Removal and Installation .
Continuation for all Vehicles:
-- If present, remove the interior monitoring sensor -G273- from the shift housing rear nuts INTERIOR MONITORING SENSOR -G273- .
-- Remove the shift housing to center console nuts -arrows-.
-- Remove the air filter housing if it is located over the shift mechanism. Refer to one of the following:
Gas engines, refer to AIR FILTER HOUSING .
-- Remove the shift cable lock washer -3- from the transmission shift lever -1-.
-- Remove the shift cable from the pin -arrow-.
With a Metal Relay Lever:
-- Remove the selector cable lock washer -4- from the relay lever -2-.
-- Remove the selector cable from the pin -arrow-.
With a Plastic Relay Lever:
Disconnect the cable retainer from the selector cable.
- To avoid damage to the selector cable, the cable retainer must first be removed from the selector lever.
-- Pull the locking mechanism all the way forward in the -direction of arrow 1- and then unlock it to the left in the -direction of arrow 2-.
-- Press the relay lever forward (in the -direction of arrow 3-).
-- Remove the relay lever with the cable retainer. Refer to Figure.
Continuation for all Vehicles:
The cable bracket is secured to the transmission with either two bolts and a nut -arrows-,
or with three bolts -arrows-.
-- Remove the noise insulation. Refer to Description and Operation .
-- Remove the tunnel bridges.
-- Remove the floor panel trim. Refer to Removal and Installation .
-- Separate the front exhaust system front section at the double clamp and remove it from the subframe.
-- Disengage the exhaust system rear section and remove the heat shield.
-- Pivot the shift housing downward and remove it with the cables.
Installing
Installation is performed in the reverse order of removal while observing the following:
-- Align the shift housing so that it is parallel to the body.
- The distance on both sides to the body must be equal.
For tightening the shift housing, see item 26 or item 16.
-- Route the cables -1- from the shift mechanism -2- to the transmission as follows:
- The cables must run parallel to each other and must not cross each other.
- The cables must be routed inside the depression in the heat shield -3-.
The heat shield is shown from above in the magnified view.
A clip -A- holds the cables in place to the heat shield.
These holes have different diameters.
Allocation of cable retainers, refer to Figure.
-- Apply a small amount of grease to the pins -arrows- on the transmission shift lever -1- and the relay lever -2-.
-- Replace the lock washer -3- and the lock washer -4- on the metal relay lever each time they are removed.
-- Secure the shift cable with the lock washer -3- and the selector cable with the lock washer -4-.
Cable Retainer with Plastic Relay Lever:
-- The relay lever and cable retainer must be installed together. Refer to Figure.
-- Insert the selector cable into the cable retainer.
Continuation for all Vehicles:
-- If present, position the interior monitoring sensor on the rear shift housing nuts. Refer to INTERIOR MONITORING SENSOR -G273- .
-- Install the shift knob, boot, and noise insulation. Refer to one of the following:
Passat and CC, refer to SHIFT KNOB, BOOT AND NOISE INSULATION .
-- Install the floor panel trim. Refer to Removal and Installation .
-- Assemble the exhaust system free of tension and install the tunnel bridges. Refer to FRONT EXHAUST PIPE WITH CATALYTIC CONVERTERS .
Adjust the shift mechanism. Refer to SHIFT MECHANISM, ADJUSTING .
-- If removed, install the air filter housing. Refer to AIR FILTER HOUSING .
-- Observe the work sequence after connecting the battery. Refer to Removal and Installation .
Tightening Specifications
| Component |
|---|
| Shift housing to body, see item 26 or item 16. |
| Cable bracket to transmission, see item 6 and item 10. |