Engine, disassembling and assembling
WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- When performing repair work, secure engine to engine and transmission holder VAS 6095 or holding fixture VW 540 with supplementary set VW 540/1 B.
Part I and II, assembly overview, refer to Part I and II, assembly overview
Part I: Chain drive, assembly overview, refer to Part I: Chain drive, assembly overview
Part II: Crank drive, assembly overview, refer to part II: Crank drive, assembly overview
Removing and installing ribbed belt, refer to Ribbed belt, removing and installing under Ribbed belt, removing and installing
NOTE:
- If large quantities of metal particles or abraded material are detected during engine repairs, it may be an indication for a damaged crankshaft or rod bearings. To prevent further damage, perform the following steps after the repair:
- Carefully clean oil passages
- Replace oil injection jets
- Replace oil cooler
- Replace oil filter