Part II: Crank drive, assembly overview: Notes
1 - 45 Nm
2 - Engine bracket
3 - 5 Nm
- Fastened to intake manifold
4 - Dipstick
- Oil level must not be above the max. mark!
- Marks Markings on oil dipstick
5 - Guide tube
- For dipstick
- Secured by a bolt to intake manifold
6 - Cylinder block
- Removing and installing sealing flange and dual-mass flywheel, refer to Sealing flange and dual-mass flywheel, removing and installing under Sealing flange and dual-mass flywheel, removing and installing
- Removing and installing crankshaft, refer to Crankshaft, removing and installing
- Piston and connecting rod, disassembling and assembling, refer to Piston and connecting rod, disassembling and assembling
7 - Knock sensor 1 G61
- Component location: Between cyl. 1 and cyl. 3
8 - 20 Nm
- Torque setting influences the function of knock sensor
9 - 10 Nm
10 - Oil pump drive cover
11 - O-ring
- Replace
- Oil before assembling
12 - Oil pump drive
13 - Oil non-return valve, 5 Nm
- Note installation position
- Clean if badly soiled
- See note, refer to Engine, disassembling and assembling
14 - Intermediate shaft
15 - Thrust washer
16 - 10 Nm
- Install with locking fluid "D6"
17 - Knock sensor 2 G66
- Component location: Between cyl. 4 and cyl. 6
18 - Input shaft
- For oil pump drive
19 - Oil pump
- Disassembling and assembling, refer to Oil pump, assembly overview
- Coat oil pressure line at cylinder block and oil pump housing with sealing compound AMV 188 001 02
20 - 25 Nm
21 - Oil drain plug, 30 Nm
- Replace seal
22 - Oil pan
- Removing and installing, refer to Oil pan, removing and installing
23 - Oil level thermal sensor G266
24 - 12 Nm
25 - Oil filter housing
- Disassembling and assembling, refer to Oil filter housing, assembly overview
- Coolant hose connection diagram, refer to Coolant hose connection diagram
26 - Fitting bolt, 25 Nm
27 - Compact bracket
- For generator, air conditioning compressor, and power steering pump
28 - Vibration damper
- Removing and installing ribbed belt, refer to Ribbed belt, removing and installing under Ribbed belt, removing and installing
29 - 100 Nm + 1 / 4 turn (90 ° )
- Replace
- Use counter-holder T10069 to loosen and tighten To loosen and tighten securing bolt, hold vibration damper with counter-holder T10069
- Fasten with torque wrench V.A.G 1601
30 - Engine speed (RPM) sensor G28