Notes on installing

Installation is performed in reverse order of removal. Note the following:

Work procedure

Check 6 Spd. Manual Transmission 02Y All Wheel Drive clutch throw-out bearing, if necessary replace slave cylinder with throw-out bearing: Refer to 30 - CLUTCH
Clean drive shaft splines and lightly grease with "G 000 100".
Check whether dowel sleeves for centralizing engine/transmission are in cylinder block, install if necessary.
When installing engine/transmission assembly, ensure sufficient clearance to engine and transmission mountings and radiator.

Align engine and transmission mountings, refer to Engine and transmission mounts, aligning under Engine and transmission mounts, aligning .

NOTE:

Install compact bracket and generator: Refer to 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL
Install front exhaust pipe.
Install front driveshaft tube: Refer to 39F - FINAL DRIVE, FRONT DIFFERENTIAL or 39R - FINAL DRIVE, REAR DIFFERENTIAL
Install double catalytic converter, refer to Exhaust system components, removing and installing .

If necessary, adjust selector lever cable: Refer to 34 - MANUAL TRANSMISSION - CONTROLS, HOUSING
Install power steering pump: Refer to 30 - CLUTCH
Install ribbed belt, refer to Ribbed belt, removing and installing under Ribbed belt, removing and installing .
Electrical connections and routing: Refer to Electrical Wiring Diagrams, Troubleshooting and Component Locations

Install center sound insulation pan, along with left and right sides: Refer to 50 BODY, FRONT
Install intake manifold, refer to Cylinder head cover, removing and installing .
Install the air filter with intake tube, refer to Air filter, assembly overview .
Fill with coolant, refer to Cooling system, draining and filling under Cooling system, draining and filling .

Adapt Engine Control Module (ECM) to throttle valve control module "Guided functions"
Perform a test drive and check all Fault memories.
Check headlight adjustment and adjust if necessary: Refer to Repair Manual, Maintenance