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Brake Lines, Repairing: Notes

Flaring Tool, Assembly Overview 

Instructions 

Flare brake lines with 5 mm outer diameter using Flaring Tool VAS 6056 without damaging coating. In this way, brake lines can be inexpensively partially replaced in certain cases.

Work with brake line kit VAG 1356 is not permitted because of the coating and diameter of black brake lines.

NOTE:
  • Brake lines must not be bent more than 90 , otherwise they kink or deform causes unacceptable constriction in the line.
  • Disconnect brake lines preferably at vehicle floor.
  • Position of intermediate pieces should be selected so that they cannot rub against moving parts.
  • Do not lubricate spindle, clean only with mineral spirits.

Special tools, testers and auxiliary items required 

Fig 1: Brake Line Flaring Appliance VAS 6056
GW00011108Courtesy of VOLKSWAGEN UNITED STATES, INC.

Listing of individual tools:

Fig 2: Brake Line Repair Tools
GW00011109Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Flaring appliance VAS 6056/1

2 - Tube cutter VAS 6056/2

3 - Brake line shearing tool VAS 6056/3

4 - Self-grip pliers with plastic clamping jaws VAS 6056/4

5 - Line bending tool VAS 6056/5

6 - SW6 angle screwdriver

7 - Flaring jaws VAS 6056/7