4.0L - Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BDP
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling
- Sealing flange and dual-mass flywheel/drive plate, disassembling and assembling
- 15 - Engine - Cylinder head, Valvetrain
- Cylinder heads
- Chain drive system components, removing and installing
- Chain drive system components, removing and installing
- Notes
- Marking roller chains
- Installed location: Intake camshaft adjuster to cylinder bank 1 camshaft roller chain
- Installed location: Exhaust camshaft adjuster to cylinder bank 1 camshaft roller chain
- Installed location: Intake camshaft adjuster to cylinder bank 2 camshaft roller chain
- Installed location: Exhaust camshaft adjuster to cylinder bank 2 camshaft roller chain
- Valve timing, adjusting
- Chain drive system components, removing and installing
- Valve gear (cylinder banks 1 and 2), servicing
- Valve gear (cylinder banks 1 and 2), servicing
- Notes
- Camshafts, checking axial clearance
- Lightly coat contact surfaces of bearing caps with grease before installing
- Installation position of camshaft bearing caps for cylinder bank 1
- Installation position of camshaft bearing caps for cylinder bank 2
- Valve dimensions (cylinder banks 1 and 2)
- Camshaft identification (cylinder bank 1)
- Camshaft identification (cylinder bank 2)
- Disassembling and assembling control housing
- Valve seats, refacing
- Camshafts, removing and installing
- Valve guides, checking
- Valve stem seals, replacing
- Valve gear (cylinder banks 1 and 2), servicing
- 17 - Engine - Lubrication
- 19 - Engine - Cooling system
- Cooling system components, removing and installing
- Cooling system components, removing and installing
- Cooling system components, body side, disassembling and assembling
- Coolant fan, removing and installing
- Cooling system components (on engine), top and rear, disassembling and assembling
- Cooling system components engine front, disassembling and assembling
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant Pump, removing and installing
- Cooling system components, removing and installing
- 20 - Fuel supply
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel filter, removing and installing
- Fuel tank filler tube, disassembling and assembling
- Auxiliary fuel tank, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Suction jet pump, removing, installing, and checking
- Fuel delivery unit in fuel tank, removing and installing
- Fuel Level Sensor, removing and installing
- Auxiliary Tank Fuel Level Sensor, removing and installing
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel Pump (FP) in fuel tank, checking
- Evaporative emissions (EVAP) system
- Electronic power control (EPC)
- Fuel supply system components, removing and installing
- 24 - Multiport Fuel Injection (MFI)
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold/catalytic converter module with front exhaust pipe and ancillaries
- Notes
- Individual right mounting components for vehicles with automatic transmission
- Individual left mounting components for vehicles with automatic transmission
- Individual components for right mount, vehicles with manual transmission
- Individual components for left mount, vehicles with manual transmission
- Muffler with mountings
- Secondary air injection (AIR) system
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System