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Home >> Volkswagen >> 2003 >> New Beetle GL, 2D Convertible, AVH, Automatic >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Controls, Housing - Automatic Transmission 09G (Convertible) >> 37 Controls, Housing >> Removal And Installation >> Selector Lever Cable
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Selector Lever Cable

Removing 

-- First determine whether a coded radio is installed. In this case, determine anti-theft coding.

-- Move selector lever to Tiptronic gate.

-- Switch ignition off and disconnect battery Ground (GND) cable.

-- Disconnect intake hose -1- and connector -2- from Mass Air Flow (MAF) sensor.

Fig 1: Removing Bolts And Air Filter Housing
GWWM37-0054Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect hose for Secondary Air Injection (AIR) pump -3- from air filter housing.

-- Remove bolts -4-, -5- and -6-.

-- Remove air filter completely.

-- Pry off selector lever cable -1- from lever/selector shaft -3- e.g. using a 10 mm open-end wrench -2-.

Fig 2: Identifying Selector Lever Cable, Lever/Selector Shaft And 10mm Open-End Wrench
GWWA37-0577Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Press locking devices on selector lever cable support bracket together -arrows- and pull out selector lever cable from support bracket/transmission.

-- Disengage selector lever cable -1- from clip -arrow- on transmission.

Fig 3: Identifying Clip Securing Selector Lever Cable
GWWA37-0581Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Raise vehicle.

-- Loosen double clamp -A- and slide toward rear.

Fig 4: Identifying Double Clamp, Tunnel Bridge And Shielding Plates
GWWA34-0025Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove tunnel bridge -B- located beneath exhaust system.

-- Remove heat shields -C- and -D-.

-- First remove 4 nuts -arrows A-.

Fig 5: Identifying Selector Mechanism Bolts
GWWN37-0808Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Then remove two bolts -arrows B-.

-- Carefully slide cover with protective sleeve forward over selector lever cable.

NOTE:

Do not damage protective sleeve when doing this.

Before the next work step, selector lever -3- must stand in the Tiptronic gate -arrow A-.

Fig 6: Removing Selector Lever Cable Out Of Selector Mechanism Housing
GWWA37-0586Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Using a screwdriver, pry off selector lever cable -2- from selector lever -3- -arrow B-.

-- Remove securing plate -1- for selector lever cable at selector mechanism downward.

-- Carefully pull selector lever cable out of selector mechanism housing.

Installing 

-- Installation is in reverse order of removal. Note the following:

NOTE:

Check protective sleeve for damage, protective sleeve can only be replaced together with selector lever cable.

Check protective sleeve for correct seating and do not install protective sleeve twisted.

Do not grease cable eyelet and ball socket.

Do not bend or kink selector lever cable.

Selector lever -3- stands in Tiptronic gate -arrow A-.

Fig 7: Installing Selector Lever Cable Into Selector Mechanism Housing
GWWA37-0587Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Guide selector lever cable -2- into selector mechanism housing and press onto selector lever -3- using a screwdriver -4-.

-- Install new securing plate -1- for selector lever cable to shift mechanism housing.

Installation position:

Angled end of securing plate faces toward end of selector lever cable.

-- Lower vehicle

-- Pull up pull-rod and move selector lever from "P" to "S" with pull rod pulled up.

-- Pull up pull-rod and place selector lever in "P" with pull rod pulled up.

-- Install cover with seal glued on hand-tight on to selector mechanism housing.

NOTE:

While doing this, make sure seal makes correct contact.

-- First tighten nuts -arrows A-.

Fig 8: Identifying Selector Mechanism Bolts
GWWN37-0808Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Then tighten two bolts -arrows B-.

-- Insert protective sleeve of selector lever cable into cover.

-- Move selector lever/shift rod -3- at transmission in "P" position. Catch must engage in parking lock gear, both front wheels are locked (cannot be turned together in one direction).

Fig 9: Identifying Selector Lever Cable At Transmission Side
GWWA37-0578Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Loosen bolt -2- on forward ball socket of selector lever cable -1-.

Fig 10: Identifying Selector Lever Cable At Transmission Side
GWWA37-0578Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Carefully insert selector lever cable in support bracket/transmission and press on to lever/selector shaft.

NOTE:

Do not bend lever/selector shaft when doing this, otherwise shifting can no longer be adjusted precisely.

Locking mechanism of selector lever cable must engage in support bracket.

-- Tighten bolt -2-.

-- Engage selector lever cable -1- into clip -arrow- on transmission.

Fig 11: Identifying Clip Securing Selector Lever Cable
GWWA37-0581Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Maintain a distance of at least 5 mm to ATF cooler when routing selector lever cable.

-- Install exhaust system and tunnel bridge MUFFLER AND MOUNTS ASSEMBLY OVERVIEW or to MUFFLER WITH MOUNTS ASSEMBLY OVERVIEW or to MUFFLER WITH MOUNTS ASSEMBLY OVERVIEW .

-- Connect battery Ground (GND) cable.

-- Check shift mechanism SELECTOR MECHANISM, CHECKING .

-- Install air filter housing AIR FILTER ASSEMBLY OVERVIEW or to AIR FILTER ASSEMBLY OVERVIEW or to AIR FILTER ASSEMBLY OVERVIEW .

-- Code radio Diagnosis and Testing .

-- Initialize power windows, set clock. =>