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Home >> Volkswagen >> 2003 >> Golf GL, 4D Hatchback, 1.9 P, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Body Front (Hatchback)) >> 50 Body Front >> Removal And Installation >> Front Section Assembly Overview
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Front Section Assembly Overview

WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2010 Volkswagen New Beetle, 2009 Volkswagen New Beetle, 2008 Volkswagen New Beetle, 2007 Volkswagen New Beetle, and 2006 Volkswagen New Beetle. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

The removal and installation for the front section of the vehicle through 06.05 is described in the overview. The removal and installation is, except for minor differences, based on vehicles from 07.05.

The front fender and the front bumper cover collectively make up the front section and can only be removed from the vehicle together.

It is important to note the bolt tightening sequence -4- in order to ensure surface alignment and joint.

The front section must be installed without tension.

Fig 1: Identifying Front Part, Assembly Overview
GWWM50-0071Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Front section 
    • Removing:

      -- Remove the front headlamp. Refer to Removal and Installation .

      -- Remove wheelhouse liners. Refer to FRONT WHEEL HOUSING LINER .

      -- Remove the bolts in the wheel housing, refer to -item  - and -item  - and -item  -.

      -- Disconnect the connector for the turn signal and the fog lamp.

      -- Disconnect the hose connections for vehicles with headlamp washer system. Refer to Removal and Installation

      -- Remove the nuts, refer to -item  -.

      -- Remove the expanding clip, refer to -item  -.

      -- Remove the screws, refer to -item  - and -item  -.

      -- Pull the front left and right sections out from the threaded pin and remove it from the vehicle towards the front with the help of a second mechanic.

    • Installing:

      -- Apply the anti-friction film to the contact area before attaching the front section and check the condition of the previous anti-friction film, refer to -item  -.

      -- Assemble the noise insulation on both sides in the correct locations on the longitudinal member and pay attention to the correct striker pin on the headlamp bracket, refer to -item  -.

  2. Bolt 
    • With nut
    • 6 Nm
  3. Combination screw 
    • 6 Nm
  4. Bolt 
    • 18 pieces
    • 7.5 Nm
    • Insert with locking fluid D 185 400 A2
    • Note the tightening sequence
  5. Insulation 
  6. Hex nut 
    • 6 Nm
  7. Bolt 
    • 7.5 Nm
    • Quantity: 4
    • Insert with locking fluid D 185 400 A2
  8. Bolt 
    • Quantity: 2
    • Insert with locking fluid D 185 400 A2
  9. Expanding clip 
    • Quantity: 3
    • To remove, press spreader pin through
  10. Trim 
  11. Front spoiler 
  12. Vent grille