LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 1996 >> Passat GLS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine Controls - Remove/Install/Overhaul - Diesel) >> Fuel System >> Turbocharger >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel System: Turbocharger: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Turn ignition off. Disconnect negative battery cable. See BATTERY DISCONNECT PRECAUTIONS  .
  2. Remove hoses between intake manifold to turbocharger -1- and turbocharger to Air Cleaner -2-. See Fig 1 .
    Fig 1: Locating Turbocharger Hose Connections
    G00394555Courtesy of VOLKSWAGEN UNITED STATES, INC.
  3. Pull off red hose (or remove banjo bolt) for Wastegate Bypass Regulator valve -N75- on turbocharger. Disconnect exhaust pipe from turbocharger. Disconnect oil supply line from turbocharger and mounting clip from intake manifold.
  4. Remove turbocharger/engine support. Remove nut -1- from below ad bolts -2- from above. See Fig 2 . Lift turbocharger out and upward. Disconnect blue hose from wastegate.
    Fig 2: Locating Turbocharger Mounting Bolts
    G00394556Courtesy of VOLKSWAGEN UNITED STATES, INC.