| Air Conditioning |
| Service |
A/C REFRIGERANT SYSTEM (R134A), SERVICING
A/C REFRIGERANT SYSTEM, CAPACITIES |
| Torque |
| |
1.9L |
A/C COMPRESSOR BRACKET, REMOVING AND INSTALLING - 4-CYL. TURBO DIESEL |
| |
2.0L |
A/C COMPRESSOR BRACKET, REMOVING AND INSTALLING - 4-CYL. GASOLINE (ABA) |
| |
2.8L |
A/C COMPRESSOR BRACKET, REMOVING AND INSTALLING - 6-CYL. VR6 (AAA) |
| Axle Nut/Hub Nut |
| Front |
DRIVE AXLE, SUSPENSION STRUT AND WHEEL BEARING, REMOVING AND INSTALLING |
| Rear |
WHEEL BEARINGS AND AXLE (DRUM BRAKES), SERVICING
WHEEL BEARINGS AND AXLE (DISC BRAKES), SERVICING |
| Battery |
NO LOAD VOLTAGE MEASUREMENT
LOAD TEST |
| Brakes |
| Bleeding Sequence |
BRAKE SYSTEM, BLEEDING |
| Brakes Specifications & Torque |
FRONT BRAKES, SERVICING (VW II CALIPER)
FRONT BRAKES, SERVICING (GIRLING CALIPER)
FRONT BRAKES, SERVICING (TEVES/ATE CALIPER)
REAR DISC BRAKES, SERVICING
REAR DRUM BRAKES, SERVICING |
| Charging |
| Generator |
NA |
| Torque |
4-CYLINDER GASOLINE ENGINE (WITH POWER STEERING AND A/C)
4-CYLINDER DIESEL ENGINE (WITH POWER STEERING AND A/C)
4-CYLINDER GASOLINE & DIESEL ENGINES (WITH POWER STEERING, WITHOUT A/C)
6-CYLINDER VR6 ENGINE |
| Drive Belts |
| Adjustment |
| 1.9L & 2.0L |
RIBBED BELT, REMOVING AND INSTALLING (4-CYL. ENGINES) |
| 2.8L |
RIBBED DRIVE BELT, REMOVING AND INSTALLING (VR6 ENGINE) |
| Belt Routing |
| 1.9L |
4-CYLINDER DIESEL ENGINE (WITH POWER STEERING, WITHOUT A/C)
4-CYLINDER DIESEL ENGINE (WITH POWER STEERING AND A/C) |
| 2.0L |
4-CYLINDER GASOLINE ENGINE (WITH POWER STEERING, WITHOUT A/C)
4-CYLINDER GASOLINE ENGINE (WITH POWER STEERING AND A/C) |
| 2.8L |
6-CYLINDER VR6 ENGINE |
| Engine Cooling |
| General Service Specifications |
| |
1.9L |
COOLING SYSTEM COMPONENTS (BODY SIDE)
COOLING SYSTEM COMPONENTS (ENGINE SIDE)
COOLING SYSTEM, DRAINING AND FILLING |
| |
2.0L |
COOLING SYSTEM COMPONENTS (BODY SIDE)
COOLING SYSTEM COMPONENTS (ENGINE SIDE)
COOLING SYSTEM, DRAINING AND FILLING |
| |
2.8L |
COOLING SYSTEM COMPONENTS (BODY SIDE)
COOLING SYSTEM COMPONENTS (ENGINE SIDE)
COOLING SYSTEM, DRAINING AND FILLING |
| Radiator Cap Pressure |
1.3-1.5 Bar |
| Thermostat R & I |
| 1.9L |
COOLANT PUMP, DISASSEMBLING AND ASSEMBLING (#5 IN ILLUSTRATION) |
| 2.0L |
COOLANT PUMP, DISASSEMBLING AND ASSEMBLING (#5 IN ILLUSTRATION) |
| 2.8L |
COOLANT THERMOSTAT HOUSING, DISASSEMBLING AND ASSEMBLING |
| Water Pump R & I |
| 1.9L |
COOLANT PUMP, DISASSEMBLING AND ASSEMBLING |
| 2.0L |
COOLANT PUMP, DISASSEMBLING AND ASSEMBLING |
| 2.8L |
COOLANT PUMP, REMOVING AND INSTALLING |
| Engine Mechanical |
| 1.9L |
| |
|
Compression |
CYLINDER COMPRESSION, CHECKING |
| Oil Pressure |
2000 RPM and oil temperature of 80°C: at least 2.0 Bar
Above 2000 RPM: Maximum 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING |
| Torque |
See Appropriate Procedure |
| 2.0L |
| |
|
Compression |
COMPRESSION PRESSURE, CHECKING |
| Oil Pressure |
2000 RPM and oil temperature of 80°C: at least 2.0 Bar
Above 2000 RPM: Maximum 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING |
| Torque |
See Appropriate Procedure |
| 2.8L |
| |
|
Compression |
COMPRESSION, CHECKING |
| Oil Pressure |
2000 RPM and oil temperature of 80°C: at least 2.0 Bar
Above 2000 RPM: Maximum 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING |
| Torque |
See Appropriate Procedure |
| Fluid Specifications |
See FLUIDS under MAINTENANCE tab. |
| Flywheel/Flex Plate Torque |
60 Nm + 90° |
| Fuel System |
| Pressure Specification |
| |
2.0L |
3.5 Bar |
| |
2.8L |
2.5 Bar |
| Fuel Pressure Test Procedure |
| |
2.0L |
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING |
| |
|
2.8L |
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING |
| Ignition |
| Firing Order & Cylinder Identification |
| 2.0L |
FIRING ORDER & CYLINDER IDENTIFICATION |
| 2.8L |
FIRING ORDER & CYLINDER IDENTIFICATION |
| Ignition Wires (Resistance) |
Coil-On-Plug |
| Ignition Wires (Routing) |
Coil-On-Plug |
| Spark Plug |
| 2.0L |
TECHNICAL DATA, SPARK PLUGS |
| 2.8L |
TECHNICAL DATA, SPARK PLUGS |
| Starting |
| Starter |
STARTER MOTOR |
| Torque |
STARTER MOTOR, REMOVING AND INSTALLING |
| Wheel Alignment |
| Adjustment Specifications |
WHEEL ALIGNMENT DATA |
| Torque |
FRONT - DRIVE AXLE, SUSPENSION STRUT AND WHEEL BEARING (BASE SUSPENSION)
FRONT - SUBFRAME, STABILIZER BAR, AND CONTROL ARM (PLUS SUSPENSION)
REAR - WHEEL BEARINGS AND AXLE (DRUM BRAKES)
REAR - WHEEL BEARINGS AND AXLE (DISC BRAKES) |
| Wheel & Tire |
| Wheel Lug Nut Torque |
120 Nm |