Exhaust Gas RECIRCULATION (EGR)
- With engine idling, apply about 12 in. Hg to EGR valve with a hand-held vacuum pump. Engine should run rough or stall. If idle does not change, remove EGR valve and inspect for restricted port passage. Clean as required.
- If port is clean, apply about 12 in. Hg to EGR valve with vacuum pump. If valve does not move, replace EGR valve. If valve moves, go to next step.
- Install EGR valve and new gasket. Connect vacuum gauge to EGR vacuum line with a "T" fitting. Start engine and increase engine speed to about 3000 RPM, vacuum should be present. If gauge does not indicate vacuum, vacuum source is plugged. Repair as necessary and repeat test.