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Self Diagnosis System: Notes

The Digifant I ECU has built-in on-board diagnosis (OBD) circuitry. The circuitry monitors the normal range of system operating values, detects unusual values and other faults, and stores fault information for later recall. If the system detects a fault it illuminates a warning light on the instrument panel labeled "CHECK".

When operating properly, the light should illuminate every time the ignition is turned on and go out when the engine starts. If the light remains on after the engine starts it means that the system has detected a fault. If the fault is a temporary condition; the light may go out some time after the engine starts, but the fault will remain stored in the ECU memory.

CAUTION: Manufacturer specifies that the first step in any Digifant I system troubleshooting must be to check the OBD fault memory, and to find and correct any faults that may be indicated.
CAUTION: The Digifant I OBD fault memory should always be checked, and any faults that are indicated should be corrected, before checking any of the basic engine settings such as ignition timing or air/fuel mixture. This especially applies to a car that may still be protected by warranty.
CAUTION: Always turn the ignition off before disconnecting or connecting the Digifant I ECU connector or any test equipment. Doing so with the ignition on risks ruining the ECU

There are two ways to access the ECU fault memory. Volkswagen dealer service technicians use a special test instrument, the VAG 1551, to display coded fault information, test system components, and conduct a check of ECU output functions. The tester is connected to the ECU using a set of dedicated diagnostic connectors under the trim plate in the center console.

The fault memory can also the accessed using a special jumper cable, Volkswagen tool no. 357 971 51 4E with color coded white and black terminals. When the jumper is connected, the CHECK light will display any fault codes in a series of flashes. For example, two flashes, followed by three flashes, followed by four flashes, followed by two flashes indicates the code 2-3-4-2. See DIGIFANT I ON-BOARD DIAGNOSIS (OBD) FAULT CODES TABLE  for Digifant I OBD fault codes. The bold numbers in the probable cause column refer to headings in this chapter where additional tests are described.

DIGIFANT I ON-BOARD DIAGNOSIS (OBD) FAULT CODES

Flash Code Fault Location Probable Cause
4444 No faults recorded ----
2212 Throttle valve potentiometer Defective potentiometer or wiring.
2312 Coolant temperature sensor Defective coolant temp. sensor; or sensor wiring.
2322 Intake air temperature sensor Defective intake air temperature sensor, or sensor wiring.
2342 Oxygen sensor Defective oxygen sensor; or sensor wiring.
2141 Knock sensor Defective knock sensor or knock sensor wiring. Control unit not recognizing knock signal.
2341 Oxygen sensor control exceeded Air intake system leaks, exhaust system leaks, CO content incorrect, sensor wiring.
2323 Air flow sensor potentiometer Defective air flow sensor potentiometeror wiring.
4411 Fuel injector Check wiring.
1111 Control unit "
0000 End of fault code sequence (2.5 second flashes at 2.5 second intervals) "