Self Diagnosis System: Notes
The Digifant I ECU has built-in on-board diagnosis (OBD) circuitry. The circuitry monitors the normal range of system operating values, detects unusual values and other faults, and stores fault information for later recall. If the system detects a fault it illuminates a warning light on the instrument panel labeled "CHECK".
When operating properly, the light should illuminate every time the ignition is turned on and go out when the engine starts. If the light remains on after the engine starts it means that the system has detected a fault. If the fault is a temporary condition; the light may go out some time after the engine starts, but the fault will remain stored in the ECU memory.
There are two ways to access the ECU fault memory. Volkswagen dealer service technicians use a special test instrument, the VAG 1551, to display coded fault information, test system components, and conduct a check of ECU output functions. The tester is connected to the ECU using a set of dedicated diagnostic connectors under the trim plate in the center console.
The fault memory can also the accessed using a special jumper cable, Volkswagen tool no. 357 971 51 4E with color coded white and black terminals. When the jumper is connected, the CHECK light will display any fault codes in a series of flashes. For example, two flashes, followed by three flashes, followed by four flashes, followed by two flashes indicates the code 2-3-4-2. See DIGIFANT I ON-BOARD DIAGNOSIS (OBD) FAULT CODES TABLE for Digifant I OBD fault codes. The bold numbers in the probable cause column refer to headings in this chapter where additional tests are described.
| Flash Code | Fault Location | Probable Cause |
|---|---|---|
| 4444 | No faults recorded | ---- |
| 2212 | Throttle valve potentiometer | Defective potentiometer or wiring. |
| 2312 | Coolant temperature sensor | Defective coolant temp. sensor; or sensor wiring. |
| 2322 | Intake air temperature sensor | Defective intake air temperature sensor, or sensor wiring. |
| 2342 | Oxygen sensor | Defective oxygen sensor; or sensor wiring. |
| 2141 | Knock sensor | Defective knock sensor or knock sensor wiring. Control unit not recognizing knock signal. |
| 2341 | Oxygen sensor control exceeded | Air intake system leaks, exhaust system leaks, CO content incorrect, sensor wiring. |
| 2323 | Air flow sensor potentiometer | Defective air flow sensor potentiometeror wiring. |
| 4411 | Fuel injector | Check wiring. |
| 1111 | Control unit | " |
| 0000 | End of fault code sequence (2.5 second flashes at 2.5 second intervals) | " |