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Clutch Assembly: Removal

  1. Disconnect battery ground. Remove upper engine-to-transaxle bolts. Detach speedometer cable. Unhook clutch cable. Disconnect exhaust pipe at manifold. Remove engine support bolts. Remove front muffler and exhaust pipe.
  2. Remove drive shafts at transaxle. Disconnect back-up light wiring. Remove cover plate bolts. Remove starter bolt. Remove shift rod coupling bolt. Pry off shift rod coupling ball. Pull off shift rod coupling from shift rod.
  3. Position transmission lift under transaxle and lift up slightly. Loosen bolt "A" and remove bolt "B" from rear transaxle mount. Remove rubber mount. See Fig 1 . Remove 3 front transaxle support bolts. Remove lower engine-to-transaxle bolts.
  4. Pry transaxle away from engine. Remove transaxle by lowering transaxle support 2071 or US 618 with US 618/1 . Lock flywheel to prevent rotation and index mark pressure plate and flywheel. Loosen pressure plate bolts 1/4 turn at a time, working in a diagonal pattern. Slide pressure plate off dowels on flywheel.
Fig 1: Transaxle Support Assembly
G44013Courtesy of VOLKSWAGEN UNITED STATES, INC.