LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 1987 >> Quantum Base, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> BOSCH Cis-E System >> Testing >> Fuel Delivery & System Pressures >> System Pressure (Quantum & Quantum Synchro)
April 5, 2026: LEMON Manuals is launched! Read the announcement.

System Pressure (Quantum & Quantum Synchro)

  1. Using new sealing washers and line adapter (VW 1318/5 ), connect pressure gauge (VW 1318 ) between fuel cold start valve and lower chamber connection of fuel distributor. Gauge lever positions: A-open, B-closed. See Fig 1.
    Fig 1: Checking Fuel System Pressure
    G201934Courtesy of VOLKSWAGEN UNITED STATES, INC.
  2. Switch OFF (US 4480/3 ) remote control. Remove fuel pump relay and jump socket with (US 4480/3 ) remote control. Remove harness connector from differential pressure regulator. Open valve on pressure gauge (VW 1318 ). Turn ON remote control (US 4480/3 ). System pressure reading should be 75-82 psi (5.2-5.7 kg/cm2 ).
  3. If pressure reading is low, check fuel pump delivery quantity. If okay, replace fuel pressure regulator.
  4. If pressure is above specifications, disconnect fuel tank return line from fuel pressure regulator and repeat test. System pressure must be 75-82 psi (5.2-5.7 kg/cm2 ). If pressure is okay, check for plugged fuel return line. If pressure is not within specifications, replace fuel pressure regulator.
NOTE: System pressure is NOT adjustable on Quantum/Quantum Synchro models.